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UT intermediate test 1
san jac intermediate UT chrisman cards
76
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Undergraduate 1
03/31/2015

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Term
what would be considered applications of ultrasonic techniques?
Definition
determination of a material's elastic modulus
study of a materials metallurgical structure
measurement of a material's thickness
Term
what wave modes travel through liquid
Definition
longitudinal
Term
the acoustic impedance of a material is used to
Definition
determine the relative amounts of sound energy coupled through and reflected at an interface
Term
when angle beam contact testing a test piece, increasing the incident angle until the 2nd critical angle is reached results in
Definition
the production of a surface wave
Term
the crystal thickness and transducer frequency are related. The thinner the crystal:
Definition
the higher the frequency
Term
the random distribution crystallographic direction in alloys with large crystalline structure is a factor in determining
Definition
acoustic noise level
scattering of sound
selection of test frequency
Term
what may result in a long narrow rod if the beam divergence results in a reflection from a side of the test piece before the sound wave reached the back surface?
Definition
conversion from the longitudinal mode to shear mode
Term
where does beam divergence occur
Definition
in the far feild
Term
as frequency increases in UT, the angle of beam divergence of a given diameter crystle does what?
Definition
decreases
Term
the ratio of velocity of sound in water compared to that for aluminum or steel is approximately?
Definition
1:4
Term
using the immersion method, a distance-amplitude curve (DAC) for a 3/4" diameter, 5-MHz search unit shows the highpoint of the DAC at the 1-1/2" block. One day later the high point of the DAC for the same search unit is at the 3/4" block assuming calibration has not changed, this would indicate that the search unit:
Definition
is becoming defective
and
has the beam of a smaller search unit
Term
on an A-scan display, what represent the intensity of a reflected beam?
Definition
signal amplitude
Term
which best describes a typical display of a crack whose major surface is perpendicular to the ultrasonic beam?
Definition
a sharp crack
Term
a primary purpose of a reference standard is:
Definition
to provide a guide for adjusting instrument controls to reveal discontinuities that are considered harmful to the end use of the product
Term
compensation for the variation in echo height related to variations in discontinuity depth in the test material is known as
Definition
distance amplitude correction
Term
this is a reference reflector that is not dependent on beam angle
Definition
a side drilled hole which is parallel to the plate surface and perpendicular to the sound path
Term
a smooth flat discontinuity whose major plane is not perpendicular to the direction of sound propagation may be indicated by
Definition
an echo amplitude comparable in magnitude to the back surface reflection

a complete loss of back surface reflection

an echo amplitude larger in magnitude than the back surface reflection
Term
using a pulse-echo technique, if the major plane of a flat discontinuity is oriented at some angle other than perpendicular to the direction of sound propagation, the result may be
Definition
loss or lack of a received discontinuity echo
Term
a set of standard reference blocks with the same geometrical configuration and dimensions other than the size of the calibration reflectors e.g. flat bottom holes is called a set of
Definition
area/amplitude standards
Term
what controls the voltage supplied to the vertical deflection plates of the CRT in an A-scan set UT set up?
Definition
amplifier circuit
Term
attenuation is a difficult quantity to measure accurately, particularly in solid materials, at the test frequencies normally used. The overall result usually observed includes other loss mechanisms which can include:?
Definition
beam spread

couplant mismatch

test piece geometry
Term
the vertical linear range of a test instrument may be determined by obtaining ultrasonic responses from:
Definition
a set of area-amplitude reference blocks
Term
large grains in metallic test specimen will usually result in
Definition
decrease of lose of back surface reflection

large "hash"or noise indications

Decrease in penetration
Term
The total energy losses occurring in all materials is called
Definition
attenuation
Term
the electronic circuitry that allows selection and processing of only those signals relating to discontinuities that occur in specific zones of a part is called
Definition
an electronic gate
Term
the time duration of the transmitted pulse is referred to as
Definition
the pulse length or pluse width
Term
number of pulses in a given period of time is
Definition
pulse repetition rate
Term
the component that coordinates the action and time of other components is called
Definition
synchronizer, clock or timer
Term
wich calibration block is normally used for weld inspection to set sensitivity
Definition
IIW type 2
Term
most basic pulse-echo UT instruments use what presentation
Definition
A-scan
Term
not an advantage of contact ultrasonic search units (probes) adapted with lucite shoes
Definition
increases sensitivity
Term
advantages of contact ultrasonic search units (probes) adapted with lucite shoes
Definition
eliminates most of crystal wear

permits adaptation to curved surfaces

allows ultrasound to enter a part's surface at oblique angles
Term
time duration of the transmitted pulse is called
Definition
pulse length or pulse width
Term
# of pulses produced by an instrument in a given period of time is
Definition
Pulse repetition rate
Term
block diagram
Definition
a diagram in which the entire circuit stage or sections are shown by geometric figures and the path of the signal or energy by lines and/or arrows.
Term
[image]
Definition

In fig 1, assuming a uniform beam pattern, what relationship would you expect to exist between the amplitudes of reflected laminar signals at position A and B

 

 

 

 

 

 

 

 

2 to 1

Term
In the far field of uniform ultrasonic beam, sound intensity is ___________ the beam centerline
Definition

 

 

Maximum at

Term
[image]
Definition

Fig 2 illustrates a contact test on an 8-inch aluminum block.  A discontinuity is located 6 inches from the front surface.  The screen representation for this is shown to the right What does indication D represent?

 

 

 

 

 

 

 

 

 

First discontinuity indication

Term
[image]
Definition

What are transducers A, C, and D measuring

 

A- exit point (think thickness)

C- sensitivity Calibration

 

D- check that angle of transducer is right

 

name

 

IIW block

Term
[image]
Definition

What is the name of this block?

 

 

Distance sensitivity calibration block (DSC)

 

 

What are the reflectors for the transducer pointed toward the small radius?

 

 

1,3,5

Term
[image]
Definition

This block can be use to?

 

Perform a L-wave distance calibration

Preforme a S-wave distance calibration

Determine wedge angle

 

What is the name of this block?

 

Miniature angle beam

Term
[image]
Definition

What is the calibration block type?

 

 

 

 

 

 

 

 

 

 

IIW Type II

Term
[image]
Definition

Fig B is being used to?

 

 

 

 

 

 

 

 

 

 

Check the beam angle

Term
[image]
Definition

Fig C is being used to?

 

 

 

 

 

 

 

 

Calibrate the time base for an angle probe

Term
[image]
Definition

Fig E is being used to?

 

 

 

 

 

 

 

Measure the probe dead zone

Term
[image]
Definition

Fig G is being used to?

 

 

 

 

 

 

 

 

 

 

Set sensitivity

Term
[image]
Definition

Fig D is being used to?

 

 

 

 

 

 

 

Measure beam angle

Term
[image]
Definition

Fig F is being used to?

 

 

 

 

 

 

 

 

 

 

Check probe resolution

Term
1st critical angle formula
Definition
2nd sin(V1L/V2L)=1st crit angle

L=longitudinal
Term
2nd critical angle formula
Definition
2nd sin(V1L/V2T)= 2nd crit angle
Term
what wave moves in elliptical motion
Definition
surface wave
Term
angle of incidence formula
Definition
(sin angle2*V1)/V2
Term
50/50 sizing method

aka 6dB reduction
Definition
50% = 6dB

after 50% reduction edge of crack is in center of beam profile

flaw must be > or = beam
Term
when is tip diffraction more commonly used
Definition
small cracks

good for cracks on ID of pipe work of pressure vessels
Term
what is the phase relationship of the tip signal
Definition
tip diffraction from upper flaw extremities will be generated in the same phase as the back wall response

the phase may be either negative or positive

this is dependant upon electrical connections and acoustic impedance interfaces
Term
what are the most common errors of id creep/tip difraction and why?
Definition
confusing, messy screen flaws close together will make screen more messy positioning of the flaw due to combinations of acoustic velocity from ce1 and ce2 signals T-waves can convert to L-waves responses can be low in amplitude not much higher then 2 to 4 times the baseline noise
Term
we see Ce2 when crack is at least what % of thickness
Definition
0-14%
Term
we see Ce1 when crack is at least what % of thickness
Definition
14-40%
Term
we see L-wave when crack is at least what % of thickness
Definition
40-100%
Term
properties of creep wave
Definition

At the critical angle of incidence,


inhomogeneous compression wave,


travels along the interface  


decays exponentially with depth from the interface.

Term
Attenuation background
Definition

When sound travels through a medium, its intensity diminishes with distance.

 

In idealized materials, sound pressure (signal amplitude) is only reduced by the spreading of the wave.

 

Natural materials, however, all produce an effect which further weakens the sound.

 

This further weakening results from two basic causes, which are scattering and absorption.

 

The combined effect of scattering and absorption is called attenuation

Term
Anisotropy
Definition
Caused by preferential grain direction EG. Cast stainless, SS welds, inc 625 welds

Velocity can vary and will depend on the crystal direction/elastic Modulus
Term
several types of sound waves that travel through solids
Definition
Longitudinal Waves/Compression Waves
Shear Waves/Transverse Waves
Lamb Waves/Plate Waves
Surface Waves/Rayleigh Waves
Term
Properties of Longitudinal Waves
Definition

Travels in all medium

Maximum velocity

Particles vibrate parallel to wave direction

Has maximum penetration power

Least attenuation

Used in immersion testing

Used mainly for straight beam inspection

for detection of lamellar flaws

Term
Properties of Surface Waves
Definition

Particle Vibration: Elliptical Motion

Maximum depth of penetration: 1waveleangth

Cannot negotiate a sharp edge If the surface has substances like grease, oil etc. surface wave gets easily dampened.

Is generated by angulating the incident angle at the second critical angle.

Very sensitive to surface flaws

Velocity of surface wave is approximately 0.9 times of that of shear wave.

Term
types of plate waves
Definition
asymmetric
symmetric
Term
function of Pulsar
Definition

Source of short high energy bursts of electrical energy

 

triggerd by timer

Term
function of Synchronizer
Definition
Term
The block is much smaller and lighter than the IIW block but performs many of the same functions.
Definition
Miniature Angle-Beam or ROMPAS Calibration Block
Term
Tapered wedges
Definition
have a constant taper over the desired thickness range.
Term
Step and Tapered Calibration Wedges
Definition
Step and tapered calibration wedges come in a large variety of sizes and configurations. Step wedges are typically manufactured with four or five steps but custom wedges can be obtained with any number of steps. Tapered wedges have a constant taper over the desired thickness range.
Term
how many Distance/area amplitude correction blocks typically in a set
Definition
10
they typically come as a ten-block set
Term
types of lamb waves
Definition

symetric

asymetric 

Term
the difrence between sheer and longatudinal waves (pic)
Definition
[image]
Term
attenuation pic
Definition
[image]
Term
Miniature Angle-Beam aka
Definition
ROMPAS Calibration Block
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