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Statisical Process Control
Chapter 1-1 review for test
20
Mechanical Engineering
Not Applicable
09/09/2011

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Cards

Term
What does Ownership mean?
Definition
The responsibility and pride of creating a part of high quality work.
Term
What is the detection model for quality control?
Definition
Finding the problems and fixing them.
Term
What is statistical control?
Definition
Indicates there is no special cause variation present.
Term
What is the prevention model for quality control?
Definition
Fix the problem before the problem is made.
Term
What definition of quality or what quality concept results when design quality, conformance quality, and service quality all apply to a single product?
Definition
Total Quality.
Term
Juran states that most definitions of quality are a variation of two basic concepts what are they?
Definition
Term
What is common cause variation?
Definition
It is defined as the variation in a process. The common cause variation arises from a multitude of small factors that invariably affect any process and will conform to a normal distribution, or a distribution that is closely related to the normal distribution. Common cause variation is inherent in the process and can only be reduced by changes to the system, and usually requires management action e.g. upgrading a machine.
Term
List 3 primiary goals of SPC
Definition

1. Create opportunities for all members of the organization to contribute to quality improvement.

 

2.Attain a consistency of products and services that will meet production specifications and customer expectations.

 

3. Minimize production costs by using the make it right the first time program.

Term
What is special-cause variation?
Definition
A source of variation that causes a fundamental change in a process. Special cause variation signals a change in a process and can be traced back to a single source.
Term
What techniques does SPC involve?
Definition

1. Process control charts to achieve and maintain statistical control at each phase of the process.

 

2. Process capability studies that use control charts to assess process capability in relation to product specifications and customer demands.

 

3. Statistical sampling as part of a self-certification plan vendors.

 

4. Gauge capability studies.

 

5. The seven SPC tools for problem solving.

 

Term
How does reduced rework increase profits?
Definition
Decreased labor costs and increased profits
Term
What are 7 improvements that can result from using SPC?
Definition
  • Uniformity of output
  • Reduced Rework
  • fewer defective products
  • Increased output
  • increased profits
  • lower average cost
  • fewer errors
Term
What is Shewharts subjective side of the definition of quality?
Definition
Term
What is Demings definition of quality from an industry point of view?
Definition
Quality was adherence to specifications and procedures in a timely manner.
Term
Why do manageras have to understand SPC concepts?
Definition
To make knowlegeable decisions based on SPC interpretations.
Term
List 5 of the 10 steps that are followed when SPC is used in manufacturing?
Definition

1.Diagramming and analizing the process to decide where the control charts may best be applied.

2. Decrease any obvious variablity in the target process.

3. Statistically testing the gauges using a gauge capability study.

Term
Does the use of SPC guarantee high quality? Why?
Definition
Term
List 3 of the 6 definitions of quality
Definition
Term
Why doesn't the detection model provide good quality?
Definition
Term
When a process is running well as it possibly can without process modifications it is said to be in what control?
Definition
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