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RTW Chapter 11
Chapter 11: preliminary garment assemply: parts and panels
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Undergraduate 4
12/06/2009

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Term
Four P's
Definition
parts, panels, pieces, and products
Term
Two Equations
Definition
parts + panels = pieces
and
pieces and pieces = products
Term
preliminary assembly (parts assembly)
Definition
parts line where as many small parts as possible are prepared for assembly (include serging raw edges of parts or panels, attaching labels, applying decorative stitchings, attaching trims, partially making zippers, constructing pockets, making belt loops, etc)
Term
sequence of construction
Definition
order in which the garment is assembled in
Term
serging raw edges
Definition
one of the first operations performed in the production of a garment, in flat form operators feed pieces/panels into a serger, where the edges are overcast w thread to prevent raveling
Term
attaching labels
Definition
spec technicians specify label position and attachment method, some of the first operations performed in most apparel assembly
Term
5 basic types of labels
Definition
1. cut and fold labels
2. loop labels
3. single labels
4. mitered labels
5. four side sew labels
Term
cut and fold labels
Definition
most often used in the center back of a garment, attached on two ends directly to teh facing of the back panel, each of the two stitched ends have been folded about 3/8 inch and the folded end caught securely under the stitching, back tacking two ore more stitches on both rows of stiching is impt for attaching a secure label
Term
loop labels
Definition
on both tops and bottoms of garments, sewn into the seam as the seam is sewn, folded in half, the two edges inserted into the same and the seam and label are sewn as one
Term
single labels
Definition
both top and bottom garments, sewn into the seam as the seam is sewn, follow the same process as loop labels without folding the label
Term
mitered labels
Definition
tops and outerwear, sewn in the seam, both ends of the labels are folded with a mitered corner, slipped into the seam and sewn as one with the seam
Term
four side sew labels
Definition
shirts and outerwear, labels are sewn on all four sides, backtacking is not necessary
Term
decorative details
Definition
include decorative stitchings, such as topstitching, edgestitching, and embroidery, including momograms, cutwork, and trapunto, include narrow fabric trims such (lace, ribbon and braid) fabric appliques and nonfabric trims (beads, sequins), some decorative stitchings are applied and most appliques and trims are attached during preliminary assembly
Term
ornamental stitching (OS)
Definition
included in the decorative stitchings, applied for decorative purposes, include all forms of topstitching and other decorative stitchings that are aesthetic and have little purpose
Term
topstitching
Definition
visible, decorative stiching done on the outside of the garment, may be placed anywhere within the body of the garment or near edges, affects the appearance of the garment, not cause puckering
Term
edgestitching
Definition
(OSF) close to an edge during topstitching, provides body, flattens and reinforces the edge and keeps facing from slipping out and showing on the outside of the garment
Term
embroidery
Definition
decorative stitching used to form designs and patterns, most machine are satin stitch embroidery, requires strong thread (rayon, cotton, polyester), in RTW almost always machine embroidery, should be backed with light interfacing to support the area, appliques are sometimes embroidered
Term
monogram
Definition
embroidery that forms the initials of the wearer's name, give impression that its custom made (handmade ones are raised, machine made are flat)
Term
cutwork
Definition
consists of holes in the fabric surrounded by embroidery, decorates collars and other details on feminine garments and is the process to make eyelet, a lace substitute
Term
trapunto
Definition
form of embroidery that resembles quilting, in better garments - involves padding the stitched areas so they stand out in relief, producing a 3-dimentional effect, twin needle stitching on both sides provide this effect
Term
hemstitching
Definition
removing a group of parallel yarns from a fabric and tying the remaining perpendicular yarns together w decorative stitches, used to secure hems and for decorative effects, integral part of fabric
Term
fagoting
Definition
decorative stitching that holds two closely spaced folded edges of fabric together with ornamental stitches, joins two separate plies of fabric w their seam allowances visible inside the garment, sometimes used on "clip to fit" slips
Term
trims
Definition
include narrow fabric trims, fabric trims such as appliques, and a wide variety of nonfabric trims
Term
narrow fabric trims
Definition
(ribbon, braid, lace, etc) may be applied directly to the garment, applied directly to a garment edge, included in a seam, or inset between two fabric panels, sewn or glued on
Term
satin stitch
Definition
most costly and durable method of attachment for most appliques, a smooth, dense zigzag stich
Term
nonfabric trims
Definition
applied individually, stitching or mechanically attaching the trim onto the fabric costs more but is more durable than gluing, must be securely attached
Term
stringer
Definition
zipper tape with elements attached, often used in separate element zippers, lengths are cut from each zipper, cost effective, easy to install
Term
hand picked
Definition
application, usually of a zipper, with hand pickstitches, advantage is aesthetic, only in very high price lines
Term
slot zipper
Definition
centered application is characterized by two visible rows of topstitching on the outside of the garment, one on either side of the zipper chain, lines of stitching are about 1/4 inch from and parallel to the seam line
Term
exposed zippers
Definition
zipper chain intentionally shoes, a type of slot application, are decorative, required when a zipper must be inserted in a slash in the fabric
Term
wind flaps
Definition
zippers in jackets/coats especially ski wear, feature this over or under the zipper chain, extra fabric pieces help prevent skin irritation from a cold or scratchy zipper and help to keep the wind and water away from the zipper and the wearer's skin, add cost and comfort to the garment
Term
lingerie guards
Definition
ribbon or fabric strips attached behind the zipper chain so that it cannot irritate the wearer's skin or undergarments, only on high price lines
Term
lapped zipper
Definition
be only one line of visible stitching on the outside of the garment, topstitching is on one side of the opening and is about 1/2 inch away from the folded seam line, it causes one folded seam edge to form a tuck that conceals the zipper closure, used at center front and center back garment openings and for most side openings (moderate to high price lines)
Term
fly zipper/ fly front zipper
Definition
form of lapped zipper, topstitching on one side of the opening, about 1 1/2 inches from the folded seam line, one side of the zipper is stitched to a facing and the facing is topstitched to the garment, the width of the facing lends support and helps the fly front zipper to withstand greater stress, used in jeans, most men's pants, many women's pants, some casual skirts, involved more fabric and labor intensive-cost more than reg lapped zipper
Term
overlap
Definition
overlap portion of fly fronts conceals the zipper
Term
extended facing in overlap vs shaped facing
Definition
extended facing- to which the zipper is stitched, simplest overlap, in women's and children's garments, non bulky, comfortable, and low cost

shaped facing- overlap faced with the shaped facing, slightly bulky, men's flies (longer, require a separate, shaped facing)
Term
underlap/fly shield
Definition
beneath the zipper protects the skin and undergarments from irritation by the zipper chain
Term
french fly
Definition
high quality pants, has a tab or extension on the underlap, which buttons to the inside of the pants near the waist, extension provides additional support to keep the front of the pants smooth and neat
Term
patch pockets
Definition
usually made and applied in the preliminary assembly, the outer edges of the pockets are turned under so no raw edges are exposed when the pocket is stitched to the garment
Term
template
Definition
a pocket shaped piece of metal around which the pocket edges are pressed to ensure the desired shape and size
Term
in seam pockets
Definition
the pocket opening occurs when the garment seam is left partially unsewn, the ends of the pocket opening are reinforced with bar tacks or rivets so the pocket can withstand the stress of use, the opening edge of the pockets should be directionally stitched w the grain to avoid stretching and rippling
Term
pocket bag
Definition
the pouch of fabric that forms the functional part of the pocket, hangs inside the garment, some are made in preliminary assembly while others are made as the side seals of panels are sewn, must be double stitched and edge finished for security, to prevent raveling and holes from forming later
Term
concealed in seam pocket
Definition
the pocket bag is stitched to the seam allowances, requires extra fabric, pocket bag doesn't show at the opening
Term
exposed in seam pocket
Definition
pocket sewn in seam with fashion fabric showing the exposed portion
Term
slashed pockets
Definition
are bound or faced slits within the body of the garment, with the pocket bag sewn behind the slit, inside the garment, most difficult pockets to construct, more costly to construct
Term
three main types of pockets
Definition
patch pockets, in seam pockets, slashed pockets, any of these pocket types have flaps attached
Term
welt pockets
Definition
bound, slashed pocket
Term
belt loops
Definition
at the waistline to keep belts in position, it should always be located at center back to prevent the belt from riding up above the waistline,
Term
locker loop
Definition
sewn into the yoke seam on the back of a shirt, originally intended for hanging the garment but has become a decorative feature
Term
hanger loop
Definition
on women's garments, loops that help absorb the weight of the garment when hung on a hanger
Term
lingerie strap keepers
Definition
are loops used inside moderate and high price evening gowns and other women's garments to hold bra and slip straps in place, keep garments w wide or low necklines properly positioned
Term
wrist loops
Definition
attached to the trains of the bridal gowns, after the ceremony, when the wearer places the loop over her wrist, the train is lifted to allow freedom of movement for walking and dancing
Term
the keeper
Definition
the loop on the back of men's neckties, the short end of the tie is kept hidden behind the front of the tie when it is tucked into the keeper
Term
fusing
Definition
most common method of interfacing application, smooth and well shaped jackets and stable waistbands are produced, less time consuming, most tailoring is done using this, can blister, bubble or delaminate though in sections if applied to a part using incorrect time, temperature or pressure
Term
sew in interfacings
Definition
high price lines, held in place by the seams of the garment, interfacing needs to extend just beyond the garment's seamlines, more than that adds unwanted bulk and cost, sometimes not secured around all edges
Term
pad stitching
Definition
trademark of fine traditional tailoring, tiny stitches made through the interfacing and barely catching the fashion fabric, softly and subtly shapes collars and lapels
Term
heel guard/ kick tape
Definition
layer of abrasion resistant tape sewn at the back of a pant hem to reinforce that area, it is found in high quality dress pants, helps pants to wear longer by protecting them from abrasion of walking
Term
reinforcements
Definition
such as rivets and tacks, lend strength to areas that experience hard wear or excessive strain, some are applied early in the production process others are applied in finishing
Term
rivets
Definition
made of copper, brass, or another nonrust metal that is circular reinforcement, reinforces pocket corners or seams, after the seems to be reinforced have been sewn, rivets are forced through the fabric into metal burrs, where they expand and secure the rivets to the burrs (functional detail-possess aesthetic apparel)
Term
tacks
Definition
reinforcement, consist of several adjacent or overlapping zigzag stitches, used to saw on labels and secure facings and shoulder pads,and reinforce areas of high stress applied during preliminary or in the end
Term
ticket tacks
Definition
version of bar tacks used for attaching paper labels to apparel, fewer overlapping zigzag stitches than bar tacks, easy to remove, used for low strength operations (men's slacks - attaching paper size labels to the outside)
Term
panel assembly
Definition
after small parts are assembled, work begins on the main panels of the garment, operators shape and seam the 2-dimensional panels into 3-dimensional garment pieces, waistbands and elastic are applied and panels are hemmed
Term
shaping
Definition
one of the first steps in panel assembly (including darts, pleats, tucks, ease, gathers, and seams)
Term
darts
Definition
must be sewn and pressed accurately for smooth fitting, eye appealing results
Term
sewing darts
Definition
stitches should be straight until they approach the tip, gradually taper off the folded edge, tip of a dart may be marked with a tiny drill hole to guide the operator, stitching must go beyond the drill hole so the hole does not show out the outside, stitches at the dart tip should be secured to prevent from raveling, backstitching helps to secure the tip of a dart
Term
pressing darts
Definition
darts should lie flat, pressed after construction with vertical darts pressed toward the center front or center back of the garment and horizontal darts pressed down, best results when pressed over a slightly rounded surfact
Term
pleats and tucks
Definition
each should be evenly spaced, perfectly even along its whole length, on straight of grain and crisply pressed
Term
ease
Definition
requires an operator to evenly sew a longer piece of fabric to a shower piece, high quality easing looks smooth and has no tucks, pleats or gathers, easy on long straight seams, requires skill on curved seams
Term
gathers
Definition
high quality are perfectly even and hall in parallel folds,even gathers cost more to produce, stabilized stitchings holds gathers, also through the use of elastic or a drawstring
Term
seaming
Definition
operators seam panels of the garment together using specified stitch and seam types, this causes the garment panels to take on the shape of recognizable garment pieces
Term
notches
Definition
small slits or wedges cut into the seam allowance, serve as key points for matching the panels
Term
matching patterned fabric
Definition
using striped or plaid fabric with a pattern, there is a tolerance to the matched patterns of + 1/4
-
inch due to the flexible nature of soft goods
Term
sewing seams and edge treatments- flat vs. in the round
Definition
flat is less costly to sew seams with the fabric pieces, the order in which an operator sews the seams of a garment determines whether the seams are sewn flat or in the round (in the round are smoother, more comfortable, more attractive)
Term
seat seam
Definition
1st - center back seam of bottoms(jeans are constructed w most seams sewn flat by sewing first this)
Term
outseams
Definition
2nd - outer leg seams, jeans are constructed w sewing seat seam and THEN the outseams
Term
inseams
Definition
3rd - inner leg seams, last step in the jeans construction process of sewing
Term
single needle tailoring
Definition
even though the seams have multiple rows of stitches, each row of stitches is made in a separate pass through the machine (more attractive, men's dress shirts)
Term
attaching elastic
Definition
elastic operations are some of the most complicated in RTW apparel, special care must be taken, most cases stitches show on the outside, 400,500,600 class stitches or 300 zigzag stitches
Term
applied elastic
Definition
stitched directly onto the garment (inside/outside) to add shape where desired, difficult operation occurs either 1)involves the use of metering devices on the sewing machine 2) uses elastic cut to size and is dependent on the skill level of the operator
Term
elastic casings
Definition
tunnel for elastic to pass through, must be large enough to accommodate the elastic w/out causing it to fold, not not so large as to allow the elastic to twist within them
Term
free floating elastic casings
Definition
less bulky, more comfortable to wear than other casings, twists and rolls, nonroll elastic is recommended, cost more to produce than other casings
Term
edge casings
Definition
fast economical to make, do not allow the elastic to twist, reduce the tendency of the elastic to roll, kinda bulky, to replace or alter the elastic, all stitches must be removed, raw edge is overedged to the elastic to make a folded casing
Term
casings within body of garment
Definition
operator stitches two seam allowances together or stitches the seam allowances to the garment to encase the elastic
Term
straight lockstitch (301)
Definition
what is used to apply zippers onto the garments
Term
bar tack
Definition
reinforcement consisting of several adjacent or overlapping zigzag stitches
Term
tack
Definition
reinforcement that consists of several overlapping zigzag stitches, used to saw on labels, secure facings, and shoulder pads, and reinforce areas of high stress,
Term
zipper types
Definition
1. slot
2. lapped (fly zipper)
3. invisible
Term
pockets
Definition
3 types:
1. patch
2. in seam
3. slashed
Term
hems
Definition
usually topstitched or blindstitched
Term
appliques of trims
Definition
fabric patches applied to garments usually with fusing and satin stitches
Term
zipper types
Definition
are identified by the number of rows of topstitching used to attach the zipper
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