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metallurgy ch.1
metallurgy ch.1,2,3
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09/05/2013

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Term
extractive metallurgy
Definition
*study
*extraction and purification of metals from their ores
Term
mechanic metallurgy
Definition
*study
*effect of stress
*time,temp., rate of heating and cooling
*effects of environment
Term
physical metallurgy
Definition
*study
*effect of material microstructure on the properties of metals
Term
types of metals
Definition
*ferrous (iron and steel)
*non-ferrous
Term
case hardening
Definition
*heat treating process
*causes the outer surface of a material to become very hard and wear resistant

*while maintaining a softer and more ductile inner core
Term
process annealing
Definition
*stress-relieving method
*metal is heated to a temperature below the lower transformation temp.

*then slowly cooled to room temp.
Term
tempering
Definition
*process
*reheating metal immediately after quenching for the purpose of increasing ductility or relieving stress
Term
water quenching
Definition
*used to harden and strengthen the blade
Term
atoms with an unequal # of protons and electrons
Definition
ion
Term
a pure substance composed of a single material
Definition
element
Term
2 or more metals dissolved together in a solid solution
Definition
alloys
Term
In which hardness testing method is the hardness based on the diameter of an indenture?
Definition
Brinell
Term
In which hardness testing method does the impression look like a diamond, with one axis seven times as long than the other?
Definition
Knoop
Term
What hardness testing method is the most widely used of all methods?
Definition
Rockwell
Term
In which hardness testing method is the hardness value dependent on the height of the bounce?
Definition
shore scleroscope
Term
In which 2 hardness testing methods is the hardness depedndent on the depth of penetration rather than the width of penetration
Definition
rockwell, rockwell superficial
Term
In which hardness testing method is a diamond-tipped magnetostrictive rod used?
Definition
sonodur
Term
In which hardness testing methods is a minor load applied first to get through the outher surface of the metal before making the hardness test
Definition
rockwell, rockwell superficial
Term
In most hardness testing methods,the surface should be as horizontal and as flat and smooth as possible. In which hardness testing method is this the most critical
Definition
shore scleroscope
Term
In which hardness testing method is the hardness dependent on the width of a square, diamond-shaped impression
Definition
vickers
Term
In which hardness testing method is a very small impression made by a diamond penetrator using a load so small it is measured in grams instead of kilograms
Definition
knoop
Term
What hardness testing method employs either a C,AE,G or K scale
Definition
rockwell
Term
List the hardness testing method that measure hardness in units of BHN
Definition
brinell, sonodur
Term
microhardness tester is another name for which hardness testing methods
Definition
vickers, knoop
Term
what hardness testing method uses a 10mm diamter ball and a 3000 kg force
Definition
brinell
Term
the 30T scale refers to which hardness testing method
Definition
rockwell superficial
Term
name the hardness testing method that measures in units of DPH
Definition
vickers
Term
name the hardness testing method that involves scratching a surface with 10 stones
Definition
mohs scale
Term
name a hardness testing method that uses either a diamon-point penetrator or a ball penetrator, with loads of 15 kg, 30 kg, 45kg
Definition
rockwell superficial
Term
which hardness testing method is the fastest to use, but does not give accurate numerical results
Definition
file
Term
in the 45T scale, what does the 45 stand for
Definition
load in kilograms
Term
what is the greatest hardness value, in rockwell units, that steel can attain
Definition
70 Rc
Term
which rockwell hardness scale is most commonly used for hard materials
Definition
rockwell c scale
Term
in the rockwell hardness test, what scales use the diamond- point penetrator
Definition
rockwell C,A,D
Term
what is hardness
Definition
*measure of resistance to deformation
*measure of resistance to penetration
*resistance to damage by denting, scratching, wearing, etc. due to any force or pressure
Term
hardness is related to?
Definition
1.strength
2.brittleness
3.ductility
4.machinability
5.formability
6.toughness
7.cracking
Term
*accurate/precise
*dependable
*expensive
*complex
*time consuming
Definition
penetration
Term
*fast
*inexpensive
*easy/simple
*crude
*inaccurate
Definition
scratch
Term
what are the scratch hardness tests?
Definition
mohs, file
Term
units that hardness is measured in
Definition
*BHN
*DPH
*Shore units
*Knoop units
*Rc
*15N
Term
1st precise quantitative hardness test for metals?
Definition
brinell
Term
Step 1-the sample is placed on the anvile

step 2-the penetrator contacts & indents the sample

step 3-the penetrator is release
step 4-a microscope w/ a calibrated lens is used to measure the diameter of the dent
Definition
brinell
Term
hardness value of brinell hardness test?
Definition
BHN
Term
which hardness testing method is restricted to softer steels or other softer metals
Definition
brinell
Term
basis of Brinell test
Definition
area of penetration
Term
penetrator of Brinell test
Definition
10mm
Term
load for Brinell test
Definition
500,3000kg
Term
scale name includes?
Definition
*ball type
*size
*load
Term
what testing use smaller loads and sharply pointed penetrators to make very small indentions?
Definition
microhardness
Term
what are the 2 types of microhardness testing?
Definition
*vickers
*knoop
Term
what test can be used on harder materials bc the pointed penetrator can probe into a hard surface more easily than a ball penetrator can?
Definition
vickers
Term
7
Definition
Term
Vickers basis
Definition
area of penetration
Term
Vickers penetrator
Definition
pyramidal diamond
Term
Vickers load
Definition
5-120kg
Term
Vickers scale
Definition
DPH
Term
has a diamond cross section known as "elongated pyramid"
Definition
knoop
Term
which testing method does no damage to the specimen
Definition
knoop
Term
which testing method can be sued on very thin materials
Definition
knoop
Term
which testing method can be used on very small surface areas
Definition
knoop
Term
Knoop basis
Definition
area of penetration
Term
knop penetrator
Definition
pyramidal diamond
Term
knoop load
Definition
25 to 3600 grams
Term
knoop scale
Definition
units knoop
Term
Step 1- sample is placed on the anvil.
Step 2-sample is raised to penetrator after placement and minor load is applied.

Step3-major load is applied and scale is read

Step 4-sample is lowered
Definition
rockwell
Term
Eliminates the effects of small surface imperfections by applying a preliminary load to the sample before the hardness test is taken
Definition
rockwell
Term
which testing method is very accurate
Definition
rockwell
Term
minor load greatly reduces or eliminates the effect of surface imperfections
Definition
rockwell
Term
which testing method has human error reduced bc the hardness value can be read directly from a scale
Definition
rockwell
Term
Rockwell basis
Definition
depth of penetration
Term
Rockwell penetrator
Definition
*diamond point
*diamond
*1/16" ball
1/8" ball
Term
Rockwell load
Definition
*Diamond point-60 kg
*Diamond-150 kg
*1/16" ball-100 kg
*1/8" ball-60 kg
Term
Rockwell Scale
Definition

*RA

*RC

*RB

*RH

Term
Tests the hardness closer to the outside surface of the metal
Definition
Rockwell superficial
Term
thin materials can be tested
Definition
Rockwell superficial
Term
hardness near the surface can be tested
Definition
Rockwell superficial
Term
case-hardened surfaces can be tested
Definition
Rockwell superficial
Term
Rockwell superficial basis
Definition
depth of penetration
Term
Rockwell superficial penetrator
Definition
*diamond point
*1/16" ball
1/8" ball
Term
Rockwell superficial load
Definition
*diamond point- 15kg, 30kg
*1/16" ball- 15kg, 30 kg
*1/8"ball- 30kg, 45kg
Term
Rockwell superficial scale
Definition
Diamond point- 15N,30N
1/16" ball- 15T,30T
1/8" ball- 30W,45W
Term
the surface is not penetrated by a diamond-point or ball penetrator
Definition
shore scleroscope
Term
hammer ball is dropped onto the sample
Definition
shore scleroscope
Term
the hardness is proportional to the bounce of the object
Definition
shore scleroscope
Term
the impression made is negligible, bc nothing actually penetrates the surface
Definition
shore scleroscope
Term
machine is small and portable
Definition
shore scleroscope
Term
shore scleroscope basis
Definition
height of bounce
Term
shore scleroscope penetrator
Definition
40 grain weight
Term
shore scleroscope load
Definition
gravity
Term
shore scleroscope scale
Definition
units shore
Term
based on the way hardness affects the natural resonant frequency of a piece of metal
Definition
sonodur
Term
sonodur basis
Definition
freguency of vibration
Term
sonodur pentrator
Definition
magnetostrictive rod
Term
sonodur load
Definition
N.A.
Term
sonodur scale
Definition
BHN
Term
places minerals in a hardness range based on the ability of harder minerals to scratch softer ones
Definition
mohs
Term
mohs basis
Definition
appearance of scratch
Term
mohs penetrator
Definition
10 minerals
Term
mohs load
Definition
manual
Term
mohs scale
Definition
units mohs
Term
File basis
Definition
appearance of scratch
Term
File penetrator
Definition
file
Term
File load
Definition
manual
Term
File scale
Definition
none
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