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Discrete Control Using PLC and PCs
Final Exam
24
Engineering
Undergraduate 4
12/10/2010

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Term
Discrete Process Control Systems
Definition
Deal with parameters and variables that change at discrete moments in time
Term
Two Principle Industrial Controllers used to Implement Discrete Control
Definition

Programmable Logic Controllers (PLCs)

Personal Computers (PCs)

Term
Examples of Binary Sensors and Actuators used in Discrete Control
Definition

Limit Switch

Photo Detector

Pushbutton Switch 

Timer

Control Relay

Circuit Breaker

Term
What is the purpose of the controller?
Definition
to coordinate the various actions of the physical system
Term
Two categories of Discrete Process Control
Definition

Logic Control - EVENT DRIVEN

Sequencing - TIME DRIVEN

 

*both are referred to as SWITCHING SYSTEMS*

Term
Logic Control
Definition

a.k.a combinational logic control

RULES: (test question)

 

  • determined by values of control inputs
  • has no memory & doesn't consider previous input signals to determine output signals
  • no operating characteristics that perform directly as a function of time
Elements: AND, OR, and NOT

 

inputs determine outputs

 

 

Term
Values of Logical Control
Definition
  • Simple
  • Inherently mathematical
  • Doesn't require memory
Term
Truth Tables
Definition

a tabulation of all the combinations of input values to the corresponding logical output values

 

  • AND, OR, NOT
  • NAND, NOR

Term
Sequencing System
Definition

uses internal timing devices to determine when to initiate changes in output variables

 

Examples: Washing machines, dryers, dishwashers

 

Timers, Drum Timers, and Counters

occur in the same repeated pattern within each regular cycle

Term
Ladder Logic Diagrams
Definition

useful from displaying the relationships between logic elements

  • represent combinatorial logic control problems when output variables are based on input values
  • sequential control problems
  • setting up control programs in PLCs

 

 

Term
U.S. and ISO Symbols for Logical Gates
Definition
[image]
Term
Ladder Symbols
Definition
[image]
Term
Programmable Logic Controllers
Definition

a microcomputer based controller that uses stored instructions in programmable memory to implement 

 

  • logic sequencing
  • timing
  • counting
  • arithmetic functions

 

Term
Advantages of using a PLC
Definition

 

  • programming is easier than hard wiring the relay control panel
  • can be REPROGRAMMED
  • take up less floor space than relay control panels
  • higher RELIABILITY and easier to MAINTAIN 
  • can be connected to computer systems easier
  • can perform a greater variety of control functions

 

Term
Components of PLC
Definition

 

  • Processor (CPU) - executes various logic and sequencing functions
  • Memory Unit - store logic 
  • Power Supply (120 V ac) - converts 120 V ac into dc of 5 V
  • I/O module - provides connection to industrial equipment or process to be controlled
  • Programming Device - used to program the PLC

 

Term
Components of PLC Diagram
Definition
[image]
Term
PLC Operating Cycle
Definition

steps in the control program are executed simutaneously and continuously

 

Scan consists of 3 Parts:

  • Input Scan 
  • Program Scan  
  • Output Scan
Scan Time - the time to perform scan

Term
Input Scan
Definition
The inputs to the PLC are read by processor and the status of these inputs are stored in memory
Term
Program Scan
Definition
control program is executed and the I/P values stored in memory are used in the calculations to determine outputs
Term
Output Scan
Definition
the outputs are updated to agree with the calculated values
Term
Additional Capabilities of a PLC
Definition

  • Analog control
  • Arithmetic functions
  • Matrix functions
  • Data processing and reporting

Term
Standard for PLC Programming
Definition

Graphical Languages

 

  • Ladder Logic Diagram
  • Functional Block Diagram
  • Sequential Functional Chart
Test Based Languages
  • Instructional List
  • Structured Text

 

Term
Instructional List Programming
Definition
provides a way of entering the ladder logic diagram into PLC memory
Term
Structured Test
Definition

high-level computer-type language 

 

the principle advantage is its capability to perform data processing and calculations on values other than binary

 

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