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TEC 351
Final Exam
127
Other
Undergraduate 4
12/09/2011

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Term
All electrophotographic presses operate according to the same imaging process. Which of the process steps is in the correct order:
Definition
charging, exposing, developing, transferring, fusing, cleaning
Term
The HP Indigo electrophotographic press is a "multipass" press. therefore, if the press is capable of production speeds of 10,000 cylinder cycles per hour, which of the following is true?
Definition
The press can produce 4 over 4 products at 1250 per hour
Term
The fusing phase of electrophotographic process binds the toner to the substrate. Fusing is accomplished:
Definition
any of the above
Term
Powder toners allow for smaller pigment particles than liquid toners.
Definition
False
Term
A multipass electrophotographic press design includes only one imaging drum.
Definition
True
Term
The component of toners that bind pigment to the substrate is:
Definition
polymers
Term
In electrophotography, the image is created with a:
Definition
LED & laser
Term
The NexPress digital press is made by:
Definition
Kodak
Term
The economic run length of electrophotographic presses are typically about:
Definition
1 - 1000
Term
The last step in the electrophotographic process is:
Definition
cleaning
Term
The device that disperses the charge evenly onto the surface of the photoconductive drum, belt, or plate is the:
Definition
scorotron
Term
In electrophotography, the surface that receives the charge is referred to as:
Definition
a photoconductor
Term
The difference between inks and toner is essentially:
Definition
the binder: inks have a liquid vehicle to carry pigment to the substrate and toners have polymer particles
Term
A characteristic of digital printing is it’s “reimaging” after each impression, allowing for variable data printing (VDP).
Definition
True
Term
The digital printing principle of electrophotography uses a statically charged photoconductive surface to attract to an oppositely charged toner.
Definition
True
Term
The imaging of the photoconductive material (the actual placement of an image on the material) is done by an electron beam.
Definition
False
Term
Digital electrophotographic presses fall into which press size category:
Definition
Quarter
Term
What component of an electrophotographic digital press charges the imaging surface?
Definition
corona
Term
The imaging surface in electrophotographic printing is called:
Definition
organic photoconductor
Term
Lithographic presses are engineered and built primarily in Germany and Japan. Digital presses are engineered and built:
Definition
Primarily in the USA
Term
Inkjet production machines may use various types of inkjet ink. The best kind of durable, long lasting ink films are dye-based inks.
Definition
False
Term
The type of inkjet head used for in-line streaming and known for very fast operation is:
Definition
continuous deflection
Term
Inkjet heads emit tiny droplets of ink. Each droplet's volume is measured in:
Definition
picoliters
Term
The category of inkjet technology that is retrofitted on lithographic, gravure and flexographic press is called:
Definition
streaming units
Term
This type of inkjet technology delivers an electronic charge to a ceramic lined chamber, causing the chamber to buckle, and forcing the ink through the nozzle:
Definition
piezo
Term
It is expected that both inkjet and electrophoographic printing will grow equally (as a % of all print volume) over the next 20 years.
Definition
False
Term
A flatbed inkjet printer would be used for giant products like billboards and building coverings.
Definition
False
Term
When comparing productivity of inkjet devices, it is most common to measure the speed in:
Definition
square feet (or meters) per hour
Term
Digital inkjet presses are designed as both sheetfed and web-fed models.
Definition
True
Term
Rotogravure is particularly economical for very long runs (high volume printing).
Definition
True
Term
Rotogravure is used exclusively for paper substrates and paperboard, while flexo is used for the foils and films used in flexible packaging and labeling.
Definition
False
Term
The rotogravure press configuration requires that 4 separate units are needed for printing 4 over 4 color (process color on both sides of the substrate), much like blanket to blanket lithography.
Definition
False
Term
The rotogravure cylinder base, upon which the cylinder is coated and reimaged over an over again, is called a:
Definition
Mandrel
Term
The most common implement used to engrave a rotogravure cylinder is a ____________.
Definition
diamond stylus
Term
Coating the rotogravure cylinders in preparation for imaging is done by:
Definition
bathing the cylinder in an electrolytic bath
Term
Electrostatic-assist in rotogravure printing refers to:
Definition
The use of electrostatic forces to draw the ink out of the cells of the engraved cylinder onto the substrate.
Term
In tonal/photographic reproduction, rotogravure produces different tones by:
Definition
may be either produced by varying cell depth or varying area of coverage/cell width.
Term
The rotogravure printing process is stuck in markets that require very lengthy runs. What development would allow the process to better complete in markets dominated by lithography and flexography?
Definition
gravure cylinder sleeve engraving
Term
Which of the following chemical additives contributes to the brightness of paper?
Definition
Titanium Dioxide
Term
About 95% of the wood fiber used to make paper in the US comes from chipping or grinding trees, with the remaining 5% being sawmill residue.
Definition
False
Term
Thermomechanical pulp papers tend to be of higher quality than mechanical papers because:
Definition
There is less damage done to the fibers during pulping
Term
Sizing is added to the pulp before the sheet is formed in order to improve opacity.
Definition
False
Term
Calcium Carbonate is the least expensive of the three types of paper filler.
Definition
False
Term
Which of the following components of paper is added to help paper resist water absorption?
Definition
sizing
Term
The paper forming machine used in the paper manufacturing process is called the: (may contain multiple answers)
Definition
fourdrinier & twin wire
Term
The digester uses heated steam and caustic soda under pressure for which purpose?
Definition
to separate lignin from fiber material
Term
Which of the following is not an advantage of chemical pulp papers?
Definition
high yield (in weight) of pulp from wood
Term
Sizing is added to pulp to contribute to paper brightness.
Definition
False
Term
Normal, Illinois would likely be in a non-attainment area, requiring VOC regulation from the EPA.
Definition
False
Term
The study of rheology relates to which property of ink?
Definition
viscosity
Term
The first step in ink manufacture is to mix the pigment with the vehicle.
Definition
False
Term
An example of the component of inks that bind pigment to the substrate would be:
Definition
resins
Term
Wax is added to litho inks to provide which of the following benefits?
Definition
reduce scuffing/improve rub resistance
Term
A mixture of ink components with no pigment is called a:
Definition
varnish
Term
VOC, or Volatile Organic Compounds, enter the atmosphere and cause which environmental problem?
Definition
smog
Term
Cobalt is a metal salt added to some inks, with the purpose to speed oxidation polymerization of ink films.
Definition
True
Term
The instrument used to analyze ink odor is called a "gas mitigator".
Definition
False
Term
Which of the following is used to mill high viscosity inks?
Definition
3-roll mill
Term
Inkjet ink colorants are made from dyes only.
Definition
False
Term
Piezo inkjet heads allow only one size drop to be emitted from the ink chamber.
Definition
True
Term
Inkjet heads emit tiny droplets of ink. Each droplet's volume is measured in:
Definition
picoliters
Term
Digital inkjet presses are designed as both sheetfed and web-fed models.
Definition
True
Term
Some inks used in Inkjet devices dry by UV curing.
Definition
True
Term
The ______________ is the specification that indicates the specific speed at which an inkjet head emits drops, one after another:
Definition
frequency in hertz
Term
This type of inkjet technology requires that inks are charged and the image is formed by action of charge/deflection plate.
Definition
continuous
Term
This type of inkjet head involves heating the ink in the chamber, resulting in expansion and pressure increase, subsequently emitting a drop of ink from the pressurized chamber.
Definition
thermal
Term
The two major categories of inkjet ink are water-based and solvent-based. Which of these types is best for reduced inkjet head nozzle clogging?
Definition
solvent-based
Term
Water-based inkjet inks can be used on a wide variety of substrates (both coated and uncoated) with good image quality results.
Definition
False
Term
The primary advantage that dye-based inkjet inks have over pigment based inks is:
Definition
more vivid color/wider color gamut
Term
Rotogravure printing is well suited for package printing
Definition
True
Term
The rotogravure press configuration requires that 4 separate units are needed for printing 4 over 4 color (process color on both sides of the substrate), much like blanket to blanket lithography.
Definition
False
Term
The rotogravure press has one dryer, located before the delivery, and used for all units of the press.
Definition
False. Each unit has its own dryer.
Term
The rotogravure cylinder is 1st coated with _________, which is engraved with the image, and then coated with another layer of ________.
Definition
copper, chrome
Term
The most common implement used to engrave a rotogravure cylinder is a ____________.
Definition
diamond stylus
Term
The rotogravure printing unit includes the imaged cylinder, sitting in a fountain of ink, and a ___________ to “squeegee” off the excess ink on the surface of the cylinder.
Definition
doctor blade
Term
The high cost of makeready associated with rotogravure printing is due mainly to:
Definition
the cost of preparing the cylinder
Term
Rotogravure is known to be a very environmentally clean printing process, suing mainly aqueous ink.
Definition
False
Term
A great deal of friction is created between the doctor blade and the spinning rotogravure cylinder, potentially resulting in premature doctor blade wear. What helps assure that the doctor blade will last longer?
Definition
creating mirco-cracks in the surface of the gravure cylinder, allowing ink to lubricate the cylinder.
Term
The rotogravure printing process is stuck in markets that require very lengthy runs. What development would allow the process to better complete in markets dominated by lithography and flexography?
Definition
gravure cylinder sleeve engraving
Term
To coat the rotogravure cylinder for engraving, the cylinder is turned in hot, melted copper, which cools and is then buffed smooth.
Definition
True
Term
Which of the following types of cellulose yielding sources gives the longest fiber length?
Definition
Softwood
Term
The following “roughens” fibers to create better networking and strength of paper.
Definition
Refiner
Term
Paper is made smooth by running through a machine consisting of a stack of alternating polished steel and rollers running together under high pressure. This is called:
Definition
calendaring stack
Term
Filler material is added to pulp/paper for what purpose?
Definition
to contribute to opacity
Term
The primary component of paper is:
Definition
cellulose
Term
Paper should contain no moisture (0%) upon shipment to the printer from the paper manufacturer.
Definition
False
Term
Which part of the paper making machine controls the caliper of the stock being made?
Definition
Headbox
Term
The following trees fall into which category provide softwoods?
Definition
coniferous
Term
Thermomechanical pulp is generally considered to be a higher quality pulp than is mechanical pulp due to lower levels of lignin.
Definition
False
Term
Longer fiber lengths are important to enhance the thickness/bulk of paper.
Definition
False
Term
The paper strength property “surface strength” is particularly important for:
Definition
offset lithography
Term
High paper opacity is particularly important for 2-sided printing. Which of the following additives makes paper more opaque?
Definition
fillers
Term
Paper tends to change size as it moves through a printing press. This is largely due to water absorption and temperature change. What is the name of the property which describes the capacity of paper to resist these changes.
Definition
dimensional stability
Term
Paper tends to change size as it moves through a printing press. This is largely due to water absorption and temperature change. How is paper manufactured to resist these size changes?
Definition
increase internal & external sizing
Term
Paper strength is a property of paper measured in just one way: with a burst strength test.
Definition
False
Term
Match the paper category on the left with its logical use on the right:
1) Bond
2) Offset
3) Index
4) Cover
Definition
1) Check books
2) Magazines
3) File folders
4) Embossed business cards
Term
Which of the following paper manufacturing items would contribute to paper smoothness (answer all that apply).
Definition
fillers
Term
When we refer to "opacity" as a property of paper, we are referring SPECIFICALLY to ...
Definition
optically reflect light from the paper surface with a black blacking, as compared to light reflection with a white backing.
Term
Paper's that are manufactured to have a smooth, hard surface writing
Definition
Index/Bristol & Bond/Business
Term
This is a heavy weight paper, manufactured to be used on offset presses and for finishing operations, like foil stamping and embossing (answer all that apply):
Definition
Cover
Term
This paper is manufactured to have high surface strength, high gloss (coated and uncoated), and good folding ability (answer all that apply):
Definition
Book/Offset
Term
This paper is manufactured for low cost, and therefore has low permanence and brightness (answer all that apply):
Definition
Newsprint
Term
There are two types of bond paper: type "a" is a 20 lb bond and type "b" is also a 20 lb. bond. However, type "a" has a caliper of .003, while type "b" has a caliper of .004. Given this information, which of the following do you know to be true?
Definition
paper "a" has a higher density than paper "b"
Term
The property of paper called uniformity refers to the freedom of the paper from flocculation, or clumping together, of fiber. Which manufacturing step reduces flocculation?
Definition
refining
Term
Which of the following coated paper grades will have the highest gloss level?
Definition
cast
Term
One of the most common ways for printers to refer to the quality of paper is according to the paper's numerical category: i.e. as a "#1 sheet" or a "#3 sheet". This actually refers to what?
Definition
relative brightness of the paper
Term
Paper with no recycled content (100% virgin fiber) is referred to as a "free sheet".
Definition
True
Term
Which of the following ink properties refers to ink becoming less viscous (ink viscosity dropping) as the ink is stirred or worked?
Definition
Thixotropy
Term
Drying method on sheetfed presses (those with no UV or coater)
Definition
Oxidation polymerization
Term
Drying method for lithography on newspaper presses (coldest web)
Definition
Absorption
Term
Drying method for heat-set web offset on coated stock
Definition
Evaporation
Term
Drying method associated with high VOC
Definition
Evaporation
Term
Match process color inks with chemical pigment:
1) Cyan
2) Yellow
3) Magenta
4) Black
Definition
1) Phthalocyanine
2) Dairylide
3) Rhodamine
4) Carbon
Term
The printing principle: planography, is used in:
Definition
Lithography
Term
The printing principle: Stencil, is used in:
Definition
Screen printing
Term
The printing principle: Intaglio, is used in:
Definition
Gravure & Pad printing
Term
The printing principle: relief, is used in:
Definition
Flexography
Term
The printing principle: Inkjet & Electrophotography, is used in:
Definition
Digital printing
Term
The principle of printing from a sunken or recessed surface is referred to as:
Definition
intaglio
Term
Planography means printing from a flat surface, where image and non-image areas are on the same plane. Which printing process uses this principle?
Definition
lithography
Term
Which printing process would you assume was used if you were to see this "T" under magnification?
Definition
lithography
Term
Rotogravure and lithography are considered to be similar in print quality, but lithography is more economical for very long runs (in the millions).
Definition
False
Term
Which of the following printing processes requires a doctor blade?
Definition
flexography & rotogravure
Term
The flexographic printing process is used most commonly for the promotional markets (advertising, direct mail, etc.)
Definition
True
Term
Which printing processes require the image to be etched directly into a printing cylinder.
Definition
Rotogravure
Term
Which printing process economically (cost effectively) allows for the widest range of run lengths?
Definition
Lithography
Term
Why is rotogravure not economical for short runs (meaning 1 - 10,000 for example)?
Definition
The cylinders are very expensive to produce and cost must be made up by printing high volume
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