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SWE-PROCESS GUIDE 110
SWE AMT1 PROCESS GUIDE 110
128
Aviation
Professional
05/01/2011

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Term
Quality Assurance Inspectors shall be selected and designated in writing by the
Definition
EO
Term
A Collateral QA may sign off grounding discrepancies and flight control work in individual cases when
Definition
approved by a supervisor possessing maintenance release authority.
Term
Most FOD can be attributed to three general causes:
Definition
poor housekeeping, poor maintenance practices, and carelessness
Term
________shall promulgate local instructions stressing the need to reduce FOD and detailing responsibilities and frequencies of inspections.
Definition
EO
Term
monitors the condition of enclosed mechanical systems through determination of wear metal concentrations in the lubricating fluid.
Definition
The Joint Oil Analysis Program (JOAP)
Term
_______will provide funds directly to DOD for USCG participation.
Definition
CG-41
Term
JOAP sample taking and documentation procedures as outlined in
Definition
NAVAIR 17-15-50.1, NAVAIR 17–15–50.2, NAVAIR 17-15-50.3, and NAVAIR 17-15-50.4.
Term
For HU-25,_______ will be performed by Honeywell as a part of their continuing engine analysis program.
Definition
SOAP
Term
refers to a program of disciplined logic to realize the inherent reliability capabilities of equipment being maintained.
Definition
RELIABILITY-CENTERED MAINTENANCE.
Term
_____and contaminants in aircraft fuel systems have many harmful effects including erratic or incorrect fuel quantity indications; icing of filters and other fuel system components;
Definition
FREE WATER
Term
Reliability-Centered Maintenance Process Guide,
Definition
CGTO PG-85-00-30
Term
All fuel tank drains, including auxiliary tanks and readily accessible fuel system strainers, shall be drained prior to
Definition
THE FIRST FLIGHT OF THE DAY
Term
approximately______of fuel from each drain be inspected using a clear, clean, dry glass container.
Definition
ONE PINT
Term
Fuel samples shall be kept for a period of_____ or until another fuel sample is taken from that tank.
Definition
24 HOURS
Term
To ensure that engines will not be susceptible to fuel starvation due to ice in the fuel system, the use of Fuel System Icing Inhibitor, MIL-DTL-85470B, is
Definition
MANDATORY
Term
Introduction of this additive will lower the flash point of JP-5 by _____DEGREES Fahrenheit and will inhibit the growth of bacteria.
Definition
4
Term
Fuel system icing inhibitor in turbine fuel should be ______percent by volume.
Definition
0.10-0.15
Term
What manual is Ground Servicing of Aircraft and Static Grounding/Bonding
Definition
AFTO 00-25-172
Term
The Corrosion Control Program Process Guide, _______, provides the minimum mandatory requirements for the unit’s Corrosion Control Plan.
Definition
CGTO PG-85-00-60
Term
shall ensure that an effective calibration program is implemented for assigned equipment and tooling.
Definition
CO
Term
_____ people are required to perform the TEMPEST installation inspection,
Definition
2
Term
_____may be prepared when a directive or situation dictates that specific work must be performed on a one-time basis.
Definition
SAMI
Term
_______is a local directive providing instructions for the performance of work which is or may be of a continuing nature.
Definition
CAMI
Term
_______may be prepared when a directive or situation requires that technical information be promulgated within an activity.
Definition
TIMI
Term
________RESINS ARE NOT AUTHORIZED FOR USE ON ANY COAST GUARD AIRCRAFT.
Definition
POLYESTER
Term
No composite repairs shall be made to any ______structures without prior approval from ALC Engineering.
Definition
primary
Term
NO REPAIRS SHALL BE MADE TO COMPOSITE STRUC- TURES BY ANY UNIT UNLESS THEY MEET ALL SAFETY REQUIREMENTS LISTED IN...
Definition
AFTO 1-1-690.
Term
Aviation Gas Free Engineer (AVGFE) designated in writing by....
Definition
CO
Term
AVGFET certification is valid for....
Definition
1 YEAR
Term
________is defined as any assembly, or installation containing a Critical Characteristic whose failure, malfunction, or absence could cause an uncommanded engine shutdown, or a catastrophic failure resulting in loss or serious damage to the aircraft.
Definition
FLIGHT SAFETY CRITICAL AIRCRAFT PARTS (FSCAP) PROGRAM.
Term
The provisions of this section apply to each aircraft with an Authorized Chemical Use List contained in chapter __ of the ACMS MPC deck.
Definition
00
Term
Coast Guard form ___shall be used to request Authorized Chemical Use List changes.
Definition
CG-22
Term
___may authorize a one time purchase of chemicals not contained on the Authorized Chemical Use List to meet operational commitments.
Definition
EO
Term
Lathes, milling machines, and similar types of equipment that produce cuttings or flying particles should be set at ________ angles
Definition
15 DEGREE ANGLES
Term
_______shall be equipped with shatterproof shields.
Definition
GRINDERS
Term
Metal hood type guards shall enclose_____ of the abrasive wheel.
Definition
2/3
Term
Tool rests shall be adjusted to provide a minimum of -_______from abrasive wheel grinding surface.
Definition
1/8 inch
Term
Sealed lead-acid batteries and sealed nickel-cadmium batteries do not require a dedicated battery room or area, and can be charged in the same battery room or area as long as a ____foot minimum clearance is maintained between the different batteries.
Definition
5
Term
NEVER POUR ______ INTO THE _______, AS INTENSE HEAT IS GENERATED AND MAY RESULT IN BURNS
Definition
WATER INTO THE ELECTROLYTE
Term
Oxygen cylinder storage shall be separate from fuel-gas cylinders or combustible materiels (especially oil or grease) by at least a distance of __ feet, or have a noncombustible barrier at least __feet high and have a fire-resistance rating of at least ___hour.
Definition
20 FEET; 5 FEET HIGH; 1/2 HOUR
Term
Cylinders found to have leaking fittings or valves shall be....
Definition
taken into the open, away from potential sources of ignition and slowly drained of their contents.
Term
_____ shall be used to remove burrs, chips, and metal cuttings from machines, work tables, stands, and floors.
Definition
BRUSHES
Term
When paper is used to cover the spray booth walls, this paper will be...
Definition
removed and destroyed when contaminated.
Term
they will have a minimum of ___feet per minute linear air velocity across the face of the booth.
Definition
200
Term
Aircraft shall be properly _____ before painting or using paint removers.
Definition
GROUNDED
Term
_________ shall be provided at all paint locations.
Definition
FIRE EXTINGUISHERS
Term
Spray equipment shall be thoroughly cleaned with the proper solvent at....
Definition
THE END OF EACH WORK DAY
Term
Containers of not more than ___ gallon capacity will be used for storing paints and dopes
Definition
5
Term
All portable electronic test equipment shall have____wire AC cords and plugs
Definition
3
Term
There are two kinds of solvent poisoning:
Definition
acute and chronic
Term
Continued or repeated contact with most solvents may cause_____
Definition
dermititis
Term
________fire extinguishers are most effective in putting out solvent fires
Definition
CO2
Term
Combustible materiels shall not be stored...
Definition
within 10 feet of any stove, furnace, or boiler.
Term
All static grounds will have resistances of less than ____ohms. All existing static grounds will be tested every __ months
Definition
10,000; 14 MONTHS
Term
Spills involving an area of _____ or less in any dimension (small priming spills) are normally of minor consequence. Ramp personnel shall stand by until the aircraft is dispatched.
Definition
18 INCHES
Term
Spills not over ___ feet in any dimension or not over __ square feet in area and not of a continuing nature shall have a fire guard posted, up wind, with a foam-type or Halon-type fire extinguisher until the area is inert and purged.
Definition
10 FEET ; 5O SQUARE FEET
Term
Spills over ___ square feet or of a continuing nature shall be immediately reported to the supervisor in charge, who shall notify the airport or local fire department to inert the spill. Anyone in the spill area shall leave at once.
Definition
50
Term
On collet-equipped jacks, the collet shall be kept within __ threads of the lift tube cylinders during raising and screwed down firmly to the cylinder after jacking is completed to prevent settling. The collet shall also be kept within ___ threads of all lower lift tube cylinders when lowering to prevent aircraft damage should the jack collapse.
Definition
2
Term
Wind velocity not-to-exceed ___miles per hour shall be considered the maximum for outside jacking.
Definition
15
Term
Before any attempt is made to connect oxygen cylinders to oxygen systems, ensure that each cylinder is correctly identified as containing aviation breathing oxygen, by a ___ band around the green cylinder or the words ______ painted on the cylinder.
Definition
white; "aviator's breathing oxygen"
Term
Do not deplete an oxygen bottle below __ PSI.
Definition
50
Term
_____personnel shall be required to service the aircraft with gaseous oxygen.
Definition
2
Term
Servicing control valve shall not be opened more than ___turn so it can be shut off quickly in an emergency.
Definition
3/4
Term
Aircraft shall not be serviced with oxygen during____,______, or other maintenance work which could provide a source of ignition.
Definition
FUELING,DEFUELING
Term
Oxygen servicing of aircraft shall be accomplished WHERE?
Definition
OUTSIDE THE HANGAR
Term
When pressure refueling is used, dipping shall be avoided for at least_____ after completion of the refueling operation
Definition
3 MINUTES
Term
The radar antenna should not be operated within ___ feet of any fueling, defueling, or similar operation unless a dummy load is installed that prevents the energizing of the antenna.
Definition
300
Term
A qualified fire guard, adequately equipped with CO2, Halon, or dry chemical fire extinguisher shall be stationed near the aircraft during all _____
Definition
engine starts
Term
Minimum # of people to tow c-130?
Definition
7
Term
Minimum # of people to tow HU-25?
Definition
5 SOMETIMES 6
Term
Minimum # of people to tow HH-60?
Definition
5
Term
Minimum # of people to tow HH-65?
Definition
5
Term
The towing speed of the aircraft shall not exceed...
Definition
WALKING SPEED
Term
The ________Officer shall designate engine run-up areas in accordance with airport procedures.
Definition
CO
Term
When an aircraft is being taxied within___ feet of obstructions, a minimum of one wing walker for each wing tip shall be provided.
Definition
25
Term
Aircraft must not be taxied at anytime within ___ feet of obstructions.
Definition
5
Term
Commanding Officers may authorize taxiing without taxi signalman providing the ramp has...
Definition
clearly defined taxi lines and parking spots.
Term
he grounding and bonding criteria specified in AFTO 00-25-172 apply only to servicing of aircraft. In addition to these minimum requirements, Coast Guard aircraft are to be grounded whenever ___
Definition
PARKED
Term
Hot fueling operations are not allowed within___ feet of an occupied building, unless operating under a waiver from Commandant (CG-41).
Definition
200 FEET
Term
The _____Officer or a designated representative shall conduct a monthly review of each aircraft logbook as a quality assurance check of Aviation Computerized Maintenance System (ACMS) management procedures.
Definition
EO
Term
Accumulation of flight hours on the CG–4377 Part III shall be recorded to the nearest ____ of an hour
Definition
TENTH
Term
As a minimum, units shall print a new MDL ______for each aircraft assigned to the unit.
Definition
ONCE A MONTH
Term
The new MDL should project all scheduled maintenance for calendar and hourly tasks for a ___ month operating period
Definition
2
Term
Recommendation for Change of Publication (Flight and Standardization Manual)
Definition
AF FORM 847
Term
Aeronautical Publication Change Recommendation
Definition
CG-22
Term
Process Guide for CG-22?
Definition
PG 85-00-20
Term
Quality Deficiency Report FORM #?
Definition
SF 368
Term
Unsatisfactory Report (UR) Tag
Definition
CG-1577-A
Term
Serviceable Tag
Definition
DD FORM 1574
Term
Unserviceable (Reparable) Tag
Definition
DD FORM 1577-2
Term
WHAT COLOR IS DD FORM 1574 Serviceable Tag?
Definition
ORANGE
Term
DD FORM 1577-2 - Unserviceable (Reparable) Tag (Blue) FORM FOR?
Definition
Unserviceable item non repairable at ALC
Term
When an item is received with a damaged package or shipping container it may require a ...
Definition
Transportation Discrepancy Report (TDR) (Form SF 361) in lieu of a UR
Term
Failures or unsatisfactory conditions of aeronautical materiel affecting SAFETY OF FLIGHT shall also be reported by...
Definition
message
Term
_______ Officers should establish local procedures to ensure that URs are submitted when appropriate, are based on a thorough evaluation, and are submitted promptly.
Definition
EO
Term
_______will assign a UR number for tracking and will generate reports, as to the disposition of the UR.
Definition
AMMIS
Term
It is mandatory that the UR be printed from AMMIS and a printed copy...
Definition
accompanies the failed component
Term
CG-4010 UR
Definition
UR OF AERONAUTICAL EQUIPTMENT
Term
The unit receiving an aircraft from ALC PDM shall submit a memorandum report to the Commanding Officer, ALC, with an information copy to Commandant (CG-41), identifying discrepancies that are directly attributable to the PDM effort. This memorandum will include only those discrepancies encountered during the first __ days of operational availability at the reporting unit. In no case shall the memorandum be submitted later than __calendar days after aircraft acceptance.
Definition
14 DAYS; 30 DAYS
Term
NMCM
Definition
status of an aircraft which is Not Mission Capable because unit-level scheduled or unscheduled maintenance work
Term
NMCS
Definition
status of an aircraft which is Not Mission Capable due to the lack of available parts or supplies
Term
NMCD
Definition
reflects the percentage of time that aircraft of each type are unavailable to Air Stations for operational use due to depot level maintenance or testing
Term
______will be used for the maintenance and audit of Coast Guard Technical Libraries.
Definition
TIMOS
Term
All changes, supplements, RACs, etc., to technical manuals will be incorporated into the applicable manual within _______working days.
Definition
5
Term
Each unit will conduct ________(HOW OFTEN) audits during the months of April and October
Definition
SEMIANNUAL
Term
The April audit will be conducted by _________
Definition
QA AND SHOPS
Term
The October audit will be conducted by ___
Definition
THE SHOPS
Term
In preparation for flyaway operations and periods of non-connectivity, each unit shall maintain a sufficient number of printed forms on hand to enable normal aircraft operations for a period of______
Definition
ONE WEEK
Term
A________ is required for a grounded aircraft before the aircraft can be released for flight.
Definition
maintenance release
Term
With the exception of deployed aircraft, no deferred discrepancies shall remain open for a period longer than ____days without the approval of the Unit Engineering Officer or their designated repre- sentative.
Definition
30
Term
Type 1
Definition
aeronautical materiel under individual (serial number) management by ALC is defined below.
(1) Aircraft Engines
(2) High Value Components
(3) Items Requiring Special Configuration Control Procedures
(4) Items in critical supply and of sufficiently high cost and low volume that require individual management
Term
Type 2.
Definition
Aeronautical materiel, less avionics, for which ARSC has service-wide support responsibility. To qualify as Type 2 materiel, one of the following conditions must be satisfied:
(1) (2) (3) (4)
Unit price of $250 or more Procured from a commercial source of supply Flight critical Reparable
Term
Type 3.
Definition
Consumable aeronautical materiel, less avionics, with a unit price less than $250 and procurable from an Other Government Agency (OGA) source.
Term
Type 4.
Definition
Avionics materiel for which ALC has service-wide support responsibility. To qualify as Type 4 material, one of the following conditions must be satisfied:
(1) (2) (3) (4)
Unit price of $800 or more Procured from a commercial source of supply Flight critical Reparable
Term
Type 5.
Definition
Consumable avionics materiel with a unit price less than $800 and procurable from an Other Government Agency (OGA) source. Units set their own allowance quantities and procure material using unit AFC 30 funds.
Term
Type 5.
Definition
Consumable avionics materiel with a unit price less than $800 and procurable from an Other Government Agency (OGA) source. Units set their own allowance quantities and procure material using unit AFC 30 funds.
Term
Type 6.
Definition
Aeronautical Support Equipment (SE): For items costing more than $250 but less than $2500 ALC will provide initial provisioning but will not provide subsequent replacement or repair.
Term
Type 7.
Definition
Material used to support the Turbomeca Arriel 2C2 CG engine.
Term
Type 8.
Definition
ALC has service-wide responsibility for Aeronautical Support Equipment when one of the following is satisfied:
(1) Unit price of $2500 or more (2) Difficult to procure through OGA or commercial sources. (3) Critical support item. (4) ARSC managed Depot Level Repairable (DLR) program. (5) Reparables beyond unit capability and funding of $2500 or more.
Term
Type 1 materiel shall be shipped as soon as practical but not later than...
Definition
15 DAYS
Term
Type 1 materiel is requisitioned via______
Definition
AMMIS
Term
Kits requiring more than four labor-hours for incorporation will not normally be issued within_______of the scheduled aircraft PDM induction date.
Definition
4 MONTHS
Term
Kits requiring four or less labor-hours for incorporation will not be issued within ______ of scheduled aircraft PDM induction dates.
Definition
45 DAYS
Term
Materiel shall be shipped to ALC or other designated repair facility with the appropriate documentation within ________ of removal from service.
Definition
15 DAYS
Term
ALC will publish a message EACH ______ with the proposed PDM and depot maintenance schedule for the next __months for the four main aircraft types
Definition
QUARTERLY; 6 MONTHS
Term
For HC-130 aircraft, a ______ will be conducted prior to delivery or en route to the PDM facility.
Definition
STANDARD TEST FLIGHT
Term
Upon receipt of an aircraft from PDM, the new reporting custodian will prepare a...
Definition
Standard Form 368 (Quality Deficiency Report) or post PDM report
Term
ALC has developed two different decals. One decal is _______ and indicates the component has been completely overhauled at ARSC. The other decal is ________and indicates the item has only been inspected and/or repaired as necessary to return the item to a serviceable condition
Definition
WHITE;YELLOW
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