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Measurement and Control Basics
Measurement and Control Basics
44
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Professional
08/18/2011

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Term
Define: Process
Definition
A physical or chemical change of matter or conversion of energy.
Term
Define: Control
Definition
regulation or manipulation of the variables influencing a process to achieve a desired result
Term
What are some Common Control Schemes
Definition
Feedback, feed forward, and cascade
Term
List the components of a control loop
Definition
Primary element, Transmitter, Controller, Final Control element
Term
Define: Instrumentation
Definition
A specific device or group of devices that measure, monitor, and/or control a process
Term
Define: Measured Variable
Definition
Process parameter monitored by the Primary Element
Term
Define: Set-Point
Definition
The input variable that the controller recognizes as the desired control variable
Term
Define: Manipulated Variable
Definition
Process parameter directly altered by the final control element
Term
Define: Controlled Variable
Definition
Process parameter over which a desired or influenced result is anticipated.

Output quantity of a system (level, temp, flow, etc.)
Term
State the purpose of the Primary Element
Definition
Element of a control loop that detects and converts energy from the process into a value suitable for measurement
Term
State the purpose of the Measuring Element (Transmitter)
Definition
Element of a control loop that interprets the measurement from the primary element and transmits a standradized signal to the controller
Term
State the purpose of the Controlling Element (Controller)
Definition
Process control element that compares the actual value to the desired value (set-point) and applies preset algorithms to create a correction signal.
Term
State the purpose of the Final Control Element
Definition
Process control element that directly changes the value of the manipulated variable
Term
Define: Algorithm
Definition
A set of specific functions or instructions applied to a given varible
Term
Describe: Cyclic stability response
Definition
decreasing oscillation of the wave until stability is reached.
Term
Describe Aperiodic stability responses
Definition
Controlled variable returns to the stable condition in the shortest period of time with no overshoot
Term
Describe Over-dampened stability response
Definition
controlled varibale returns to the stable condition with no overshoot but the recovery time is long
Term
Citeria for Quality Control:Mininum Area
Definition
Minimum area under the response curve
Term
Criteria for Quality Control:Mininum Disturbance
Definition
the control action should create the minimum disturbance to both the manipulated variable and the conrolled variable
Term
Criteria for Quality Control: Minimum Amplitude
Definition
The amplityed of the deviation is minimized
Term
System Capacitance
Definition
A characteristic of a process that enables the process to store energy
Term
System Capacitance
Definition
A characteristic of a process that enables the process to store energy
Term
System Resistance
Definition
A Characteristic of a process that opposes the transfer of energy
Term
System Dead time
Definition
The period of time between when a controlled variable changes and the change is sensed
Term
3 things to know about Two Capacity Processes
Definition
Two or more capacity process react slower, have a greater chance of going into oscillations, and one change in the first capacity can cause a change in the second capacity
Term
How do you obtain the Time Constant of a system
Definition
Mulitply the change in the controlled variable by 63.2% and determine the amount of time it took to reach that value from the reaction curve
Term
Name one of the most common mistake a Technician can make when tuning a controller
Definition
When tuning this process, the Technician thinks the controller is responding too slowly, when in reality the controller is responding too fast
Term
3 things to know about integral
Definition
1. Integral provides a linear ramping output to a sustained step change input

2.The slope of the ramp is determined by the magnitude of the propoertioal output step change

3. If integral is 2 Repeats/Min (.4min/Rep), the ouput will repeat the output step change (caused by the proportional component) in 30 seconds
Term
3 things to know about Proportional band
Definition
1.An advantage of proportional action is that it provides immediate output action to a change in input

2.With a proportional band of 100%, it takes 100% of the input range to create a 100% change in output

3.As the Proportional Band is narrowed it requires less input changes to create 100% change in output.
Term
What happens to the offset when the PB is narrowed
Definition
Offset error is reduced
Term
What happens to the offset when the PB is widened
Definition
Offset error is increased
Term
3 Things to know about Derivative
Definition
1.Derivative action responds to the rate of change of the error signal

2.The initial overshoot is reduced with derivative and the process stabilizes sooner

3.Rate time is the time difference to reach the same output with the same disturbance between a P+D controller and a proportional only controller
Term
What will too long of a dirivative action in a proportional plus rate controller lead to
Definition
Too long a derivative time will over-dampen controller output (Increases time for the process to return to setpoint
Term
Without the bellows a device that uses one in a balance beam set up would have _________
Definition
Infinite gain
Term
Mechanical advantage of a lever =
Definition
Resistance/effort
Term
Mechanical advantage of an inclined plane =
Definition
Length/height
Term
Define Bellows
Definition
A device used to convert a pressure into force or movement
Term
Describe the purpose of the Restriction
Definition
Converts flow to differential pressure or differetial pressure to flow
Term
Descibe the purpose of the Booster Relay
Definition
High-Volume oitput pressure for rapid stroking when signal changes exceed the dead band limit
Term
Where do you adjust the dead band on a booster relay
Definition
Bypass restriction adjusting screw
Term
In logic drawings what does TDPU stand for? What does it do when an input is present? What does it do when an input is removed?
Definition
TDPU stands for Time Delay Pick Up

When an input is present, the output will be present after a time delay

When an input is removed, the output is removed instantaeously
Term
In logic drawings, what does TDDO stand for? What does the output do when an input is present? What does the output do when an input is removed?
Definition
TDDO stand for Time Delay Drop Out

When an input is present, the output will be present

When the input is removed, the ouput will be removed after a time delay
Term
Define feedback control
Definition
error corection following a disturbance
Term
define feedward control
Definition
control of disturbances, which could cause a process error
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