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INSY 3800 Chapter 1
Introduction to Matl. and Manufacturing
36
Engineering
Undergraduate 3
09/13/2010

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Term
Assembling:
Definition
A basic manufacturing process also known as joining process, it is perhaps the largest collection of processes in terms of quantity and diversity that includes mechanical fastening, soldering and brazing, welding, press or shrink or snap fittings, adhesive bonding, assembly processes
Term
Casting:
Definition
Also known as a molding, this process is used to produce parts that often require machining. It uses molten metal to fill a cavity, and the metal retains the desired shape of the mold cavity after solidification. Its advantages include that the material can be converted from a crude form into a desired shape in a step, and its scraps are easily recycled.
Term
Consumer Goods:
Definition
Type of goods that are directly purchased by the consumer or the general public
Term
Continuous Processes:
Definition
Used to manufacture liquids, oils, gases and powders. These manufacturing systems are usually large producing goods for other producers or mass-producing canned or bottled goods for consumers (usually chemical engineers in these type of factories)
Term
Design Engineer:
Definition
Has the responsibilities of knowing what the design is to accomplish, what assumptions can be made about service loads and requirements, what service environment the product must withstand, and what appearance the final product is to have
Term
Fabricating:
Definition
The manufacture of a product from pieces such as parts, components, or assemblies. Includes individual products or parts, or separable discrete items such as tires, nails, refrigerators, or hinges
Term
Feedback:
Definition
A type of response that is a result of an activity such as inspection that gives important information to the designer or tester about the process behavior
Term
Filing Jig:
Definition
An instrument that was developed so that duplicate parts could be hand-filed to substantially identical dimensions in order to produce interchangeable manufacturing parts
Term
Flow Shop:
Definition
Characterized by larger lots, special-purpose machines and equipment, less variety, and more mechanization. These layouts are typically either continuous or interrupted and can be for manufacturing or assembly
Term
Forming:
Definition
Also known as shearing, operations that typically utilize material (metals or plastics) that has been previously cast or molded with the basic purpose of modifying the shape and size and/or physical properties of the material
Term
Group Technology:
Definition
Can be used to restructure the factory floor. It is a concept whereby similar parts are grouped together into part families so that parts of similar size and shape can often be processed through a similar set of processes
Term
Heat Treatment:
Definition
The heating and cooling of a metal for the specific purpose of altering its metallurgical and mechanical properties.
Term
Inspection
Definition
Determines whether the desired objectives stated by the designer in the specifications has been achieved
Term
Job
Definition
A collection of operations done on machines or a collection of tasks performed by one worker at one location on the assembly line;
Term
Job shop
Definition
The most common manufacturing system design. Characterized by large varieties of components, general purpose machines, and a functional layout
Term
Joining
Definition
Perhaps the largest collection of processes; similar to assembly; that includes mechanical fastening, soldering and brazing, welding, press or shrink or snap fittings, adhesive bonding, assembly processes
Term
Lean production
Definition
Manufacturing strategy that attacks the material costs, indirect costs, and general administration costs, in addition to labor cost. The material costs can include the cost of storing and handleing the material within the plant
Term
Linked cell-shop
Definition
Manufacturing system composed of manufacturing cells connected together using a unique form of inventory and information control called Kanban
Term
Machine tool
Definition
A specific piece of equipment designed to accomplish specific processes; An assembly of related mechanisms on a fram or bed that together produce a desired result.
Term
Machining
Definition
Refers to the removal of certain selected areas from a part in order to obtain a desired shape or finish
Term
Manufacturing costs
Definition
= 40% of the selling costs… consist of indirect and direct labor, machinery, materials, design, enrgy…etc
Term
Manufacturing engineer
Definition
select and coordinate specific processes and equipment to be used, or supervise and manage their use. Must have broad knowledge of manufacturing processes
Term
Manufacturing process
Definition
These are collected to form a manufacturing system; converts unfinished materials to finished poroducts, often using a machining tool
Term
Manufacturing system
Definition
This is a complex arrangement of physical elements characterix=zed by measurable parameter. It takes input and produces products for the external customer
Term
Molding
Definition
The metal retains the desired shape of the mold cavity after solidification.
Term
Numerical Control
Definition
The advent of numerical control machines increased the percentage of time that the machine is making chips because tool movements are programmed and the machines can automatically change tools or load or unload parts.
Term
Operation
Definition
Could not find. But seems self explanatory.
Term
Producer Goods
Definition
Are those goods manufactured for other companies to use to manufacture either producer or consumer goods.
Term
Product Life Cycle
Definition
There is a general, traditional relationship between a product’s life cycle and the kind of manufacturing system used to make the product. The cycle is Startup, Rapid Growth, Maturation, Commodity.
Term
Production System
Definition
A production system includes people, money, equipment, materials and supplies, markets, management, and the manufacturing system. It is the highest ranking term in the hierarchy system.
Term
Project Shop
Definition
Is characterized by the immobility of the item being manufactured. In the construction industry, bridges and roads are good examples. In the manufacture of goods, large, airplanes, ships, large machine tools and locomotives are manufactured in project shops.
Term
Shearing
Definition
Shearing operations typically utilize material (metal or plastics) that has been previously cast or molded.
Term
Station
Definition
Is a position or location in a machining (or process) where specific operations are performed.
Term
Tooling
Definition
Tools include workholders, jigs, and fixtures. These tools and cutting tools are usually considered separate from machine tools.
Term
Tools
Definition
The lowest mechanism in the production term rank.
Term
Treatments
Definition
Operate continuously on the workpiece. They usually alter or modify the product-in-process without tool contact. Heat treating, curing, galvanizing, plating, finishing, (chemical) cleaning and painting are examples of treatments
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