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Further Processing
Part of Poultry Science Test 2
35
Agriculture
Undergraduate 2
04/18/2017

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Term
further processing
Definition
Anything beyond the WOG is further processing all the way to RTE (ready to eat).
Term
Today, what percent of chickens are sold as whole carcass?
Definition
< 10%
Term
Today, what percent of chickens are sold as cut-up parts?
Definition
~ 50%
Term
Today, what percent of chickens are sold as advanced further processing?
Definition
~ 40%
Term
the advantages of ice packing
Definition
-cheap
-yields an attractive fresh product
Term
the disadvantages of ice packing
Definition
-the pack drips water and is messy
-requires dedicated transport and holding rooms
-the ice adds considerable extra bulk and weight during shipping
Term
What is the advantage of dry ice (or CO2 snow)?
Definition
-less messy to handle
-has a longer shelf life
-lighter for shipping and handling
Term
Why isn’t dry ice (or CO2 snow) regularly used in poultry?
Definition
The added expense of packaging material and carbon dioxide snow prevents this system for being more widely used
Term
What is modified atmosphere packaging (MAP)?
Definition
The systems where the air is replaced with CO2 or other gasses such as nitrogen
Term
what is the purpose of modified atmosphere packaging (MAP)?
Definition
Removes oxygen and decreases aerobic pathogen growth and prevents oxidative damage (fatty acid oxidation).
Term
“Complete Packaged”
Definition
(packed, weighed, labeled, priced) fresh poultry products to retailers

No need anymore for the in-store Butcher, just need someone to stock the shelves…
Term
cutting terminologies regulated by...
Definition
USDA
Term
What is the difference between a 8 piece cut and a 9 piece cut?
Definition
9 piece cut includes the wishbone cut (cutting of the superior portion of the breast around the wishbone).
Term
depiction of 8-piece cut
Definition
[image]
Term
depiction of 9-piece cut
Definition
[image]
Term
What is the advantage of using an automatic cutter?
Definition
speed and consistency
Term
What is the disadvantage of using an automatic cutter?
Definition
it can only be cut on a single plane
Term
deboning
Definition
removes all bones and associated connective tissue (e.g., ligaments, from meat and skin)
Term
Where is the number 1 employment areas in the processing plant?
Definition
deboning
Term
The first cut in the deboning process is often...
Definition
the shoulder cut
Term
Why is it difficult to design a machine that can debone?
Definition
Building a machine to cut in multiple planes with multiple inputs is very difficult

also, each carcass is from a once living organism, thus each one is slightly different
Term
What technology does Pilgrim’s Pride use in Athens to make the chicken sandwich and whole breast nuggets for Chick-fil-A?
Definition
Water Jet
Term
What are the two different marination methods?
Definition
-Needle Injection
-Vacuum Tumbling
Term
Needle injection marination
Definition
Marinade is injected into the meat or whole carcass using injector needles
Term
advantage of needle injection marination
Definition
Large quantities of product injected in short amount of time in a continuous process
Term
disadvantage of needle injection marination
Definition
Needle could break off and cause a physical hazard
Term
Vacuum Tumbling marination
Definition
-Marinade placed into a large chamber with the meat and usually CO2 snow -A vacuum is pulled
Term
advantage of Vacuum Tumbling marination
Definition
The marinade penetrates deep into the meat. Better distribution of flavor
Term
disadvantage of Vacuum Tumbling marination
Definition
Batch process that takes time.
Term
par-fried
Definition
Par-fried (partial frying), start the cooking process to set the batter and then frozen...frowned upon now for food safety.
Term
What makes up the Spent Fowl Market?
Definition
Broiler Breeders (heavy mature chickens) and Egg Layers (light mature chickens)
Term
Difference between heavy mature chickens and light mature chickens?
Definition
-heavy mature chickens are broiler breeders
-light mature chickens are egg layers
Term
How are spent fowl sold?
Definition
Chopped, Ground, Diced Meat, such as...
-Soups
-Chicken for Salads
-Lean Cuisine Meals
Term
What is Tip Top poultry in Marietta role in poultry processing?
Definition
-slaughters broiler breeders...typically used to make chicken soup.
-Chickens are boiled (cooked) and the water is then saved, evaporated to make concentrated chicken broth. (Fat is skimmed off to save as chicken fat).
Term
further processing
Definition
Anything beyond the WOG is further processing all the way to RTE (ready to eat).
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