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Engines & turbines test 3
Charles Morren embry riddle
69
Aviation
Undergraduate 3
04/17/2013

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Term
Thrust reversers do they make the engine spin backwards?
Definition
Hell no
Term
Do turbo props have thrust reversers?
Definition
No, but they can produce reverse thrust by changing the prop blade angle
Term
Pre-exit thrust reversers work how?
Definition
reverse the thrust of the
engine by diverting (redirecting) the airflow prior to its leaving
the exhaust or fan nozzle.
Term
Post-exit reversers
Definition
extend into the exhaust
stream after the exhaust gases leave the nozzle.
Term
Fan Reversers
Definition
redirect the fan discharge air,
and are primarily used on High Bypass Ratio
Turbofan Engines.
Term
Turbine Reversers
Definition
redirect the exhaust gases
leaving the gas generator. Turbine Reversers are
used primarily on Turbojet Engines but they are
also used in combination with Fan Reversers on
High Bypass Ratio Turbofan Engines.
Term
Clamshell type reverser
Definition
The design is usually a Post-exit Reverser. During operation, two large deflectors are deployed into the exhaust stream The exhaust gases are redirected either vertically or horizontally based upon the installation
Term
Explain the 737-300 thrust reverse system
Definition
The 737-300 reverser system is a Pre-exit, Fan type system utilizing two translating sleeves on each engine. During reverser operation, the sleeves move aft exposing fixed cascade vanes and pulling (mechanically connected) blocker doors into place.the blocker doors redirect air forward through the fixed cascading vanes
Term
What do blocker doors do?
Definition
Redirect the exhaust air forward through the cascade vanes
Term
Cascading vanes
Definition
"Ice cube trays" fixed and angle discharged air forward to produce reverse thrust
Term
2 types of thrust augmentation
Definition
Water injected, afterburner
Term
How does water injection increase thrust?
Definition
( increases air density)
restore the thrust (power) that would normally be lost during high density altitude operations.
Replace "Wa" losses, due to decreases in air density in relation to high altitudes or high temperatures.
Term
How does afterburner increase thrust?
Definition
(Up to 400%more fuel to inc thrust 60%)
Operation - because 75% of the air processed by the gas generator is not used in the combustion process, large amounts of oxygen remain in the exhaust gas stream. Therefore, large amounts of fuel can be injected into the exhaust gases and burned. This increases the temperature of the exhaust gas stream and results in an increase in velocity of the exhaust gases (V2), thus increasing thrust.
Term
Advantages / disadvantages if water injection thrust augmentation
Definition
Adv.- Restores (or increases 10-30%) power for approximately 2 minutes for takeoff

Dis.-Heavy - 1200 gallons of water, plus tanks, pumps,controls, etc.
-Compressor blade erosion.
-Thermal shock.
- De-mineralized (distilled) water is required to minimize deposits on compressor blades.
Term
Advantages / disadvantages of afterburners
Definition
Adv.- No TIT Limits. The temperature is only limited by the amount of air that is available to burn the fuel.
-Provides extra thrust for takeoff, climb, and short duration bursts of speed without the need to install larger (heavier) engines with larger frontal areas.

Dis.- VERY HIGH SFC!
Term
2 types of fuel
Definition
Kerosene type, gasoline type
Term
What is kerosene type gas and gasoline type made of? What makes them differ?
Definition
Turbine engine fuels are blended from hydrocarbon
fuels, derived from refined crude oil. They differ by the different boiling points, kerosene is "more refined"
Term
Gasoline type fuel
Definition
have lower flash points (-35oF) and low freezing points (-65oF) They provide good cold weather and inflight starting characteristics but are more dangerous to store and handle.
Term
Kerosene type fuel
Definition
have a higher flash point (100oF) and higher freezing points (-40oF). (Starting characteristics are less critical with modern high energy ignition systems)
Term
Can you use any fuel in any engine?
Definition
"Can use av gas in a jet engine in emergency but will need to overhaul the engine, can't use jet fuel in a piston engine will clog every thing "
Term
Military designations if fuel
Definition
JP-4 Same as Jet B with a military
additive package*

JP-5 Very high flash point 140oF
designed to be carried on aircraft
carriers and mixed with avgas
to provide JP-4 characteristics
JP-7 SR-71 Very low freezing point
below -65oF
JP-8 Same as Jet A-1 with a military
additive package
Term
Civilian designation of fuel
Definition
Jet A Kerosene type with freezing
point -40oF
Jet A-1 Kerosene type with freezing
point -58oF
Jet B Gasoline type with a freezing point
well below kerosene
Term
Fuel system name for opening and closing the main fuel valves.
Definition
The “Start Levers” are
actually fuel valve “open/
close” levers. They open
and close the same valve as
the fire handles.

They are referred to as
start levers because they
are used by the crew to
open the fuel valve during
engine start.
Term
Fuel system pumps
Definition
Centrifugal Boost Pumps

Gear Type High Pressure Pumps
Term
Fuel nozzels
Definition
Fuel nozzles are located in the combustion chamber and provide atomization of the fuel. The nozzles can be relatively simple, and simply spray fuel into the burner. Most are complex and vary the spray pattern based upon rpm (fuel pressure) in order to help control the flame pattern. Require 800psi or greater provided by the fuel pumps
Term
Types of fuel nozzles
Definition
Simplex- point and spray

Duplex- controls the shape of the out put(primary and main) two cones of spray
Term
Fuel dump valve
Definition
The fuel manifold is drained automatically during the shutdown cycle to prevent any fuel from leaking into the burner section and causing a fire. The manifold drain valve is combined with the fuel pressurization valve and referred to as the P&D valve (pressurization and dump valve). Some manufacturers utilize an electric valve referred to as a drip valve.
Term
Fuel pressurized valve or P&D valve
Definition
Fuel pressurization valves prevent fuel flow to the nozzles until sufficient fuel pressure is available to properly atomize the fuel. The valves can be located in the nozzle or in the fuel manifold.
Term
Fuel filters
Definition
- Contaminates in fuel can clog the small passages and orifices in fuel controls. Contaminates can take the form of rust, scale, sand, dust, metal, and rubber particles.
-In addition, microorganisms can clog filters and controls.
- Several filters are usually employed throughout the system.
Term
Fuel filter micron ratings
Definition
The lower the rating the better! About 40micron for low pressure systems and about 5 micron rating for a high pressure system
Term
Fuel heaters
Definition
Compressor bleed air is used in some systems to heat the fuel and prevent ice crystals from forming due to the water in the fuel.
Fuel/oil heat exchangers can be utilized to accomplish the same task. Many installations take advantage of the heat exchangers to cool the engine oil.
Term
Fuel system flow meters
Definition
In order to measure fuel flow in pounds per hour and display this information in the cockpit, most systems incorporate a transducer between the fuel control and the manifold.
Term
Lubricating system
Definition
The lubrication system carries oil to-and-from the components of the engine that require lubrication and oil cooling.
Term
Dry vs wet sump
Definition
Dry sump-All modern turbine engines use a
Wet sump- where recip. Engines use a wet sump
Term
Lubricating pressure pumps
Definition
Gear type
Gerotor type
-Pressure pumps force the oil from the tank, through the lubrication lines and cord passages to the bearings and gears that require lubrication and cooling.
-Nominal operating pressures are between 50 and 100 psi.
-The pump is turned by a spline drive from the accessory section of the engine.
- Most bearings are lubricated by a "jet" of oil sprayed on the bearing.
Term
Scavenge pumps
Definition
The scavenge pump(s) drain oil from the bearing and gear areas, and returns the oil to the tank. This action provides positive flow of the heated oil away from the lubricated areas and insures a continuous "closed loop" system.
Term
Labyrinth oil seals
Definition
Labyrinth oil seals function by a differential in pressure…bleed air pressure vs. oil pressure. (more in a minute). Because of the entrained air, scavenge pumps must have a much higher capacity (volume) than pressure pumps.
Term
Oil filters
Definition
Filters capture small foreign particles that are suspended in the oil. Most filters are rated at approximately 50 microns.
Also integrated bypass valve invade it becomes clogged
Term
Lubricating oil types / mil spec/ types
Definition
Type 1 -
Mil-L-7808
Aeroshell 300
Mobil Jet Oil I
Type 2-Mil-L-23699
Aeroshell 500
Castrol 5000
Mobil Jet Oil II
Exxon (Chevron) 2380
Term
Type 2 oil specs compared to type 1
Definition
1. Higher Viscosity and Viscosity Index
2. Higher load-carrying characteristics
3. Better high-temperature-oxidation stability
4. Better thermal stability
Term
What is synthetic lubricants (oil) made of?
Definition
All modern turbine engine oils are synthetic.

Synthetic lubricants are formulated from animal tallow or vegetable oils (castor bean) or from hydrocarbon synthesis.

Current lubricants are classified as Type I or Type II oils.

Capable of operating from about 60-450 degrees F
Term
Viscosity
Definition
Viscosity - The ability to flow at a given temperature.
Term
Viscosity index
Definition
Viscosity Index - The affects of temperature on viscosity
(high index = low rate of change).
Term
Pour point
Definition
Pour Point - The effect of temperature on the ability to pour.
Term
Flash point
Definition
Flash Point - The lowest temperature at which the vapors given off, will ignite.
Term
Fire point
Definition
Fire Point - The lowest temperature that the oil will ignite and burn for a minimum of 5seconds.
Term
Volatility
Definition
Volatility - The ease with which the liquid is converted to a vapor state.
Term
Acidity
Definition
Acidity - A measure of corrosiveness.
Term
Oil Foaming
Definition
Oil Foaming - A measure of the resistance of the oil to separate from entrained air.
Term
Rubber swell
Definition
Rubber Swell - A measure of how much the oil will cause swelling in a particular rubber compound.
Term
Oxidation and thermal stability
Definition
Oxidation and Thermal Stability - Measures of how well an oil can resist the formation of hard carbon and sludge at high temperatures
Term
Corrosivity to metals
Definition
Corrosivity to Metals - The corrosivity of the oil on a strip of polished copper (or other specified metal).
Term
Gear and pressure tests
Definition
Gear and Pressure Tests - The ability of the oil to carry a load.
Term
Carbon or residual coking
Definition
Carbon Residue or Coking - A measure of the amount of carbon residue remaining in an oil after subjecting it to extreme heating in the absence of air.
Term
Why do modern turbine engines need a different ignition system than a recip. Engine?
Definition
The air/fuel mixture in a turbine engine is very cold and considerably over-lean (too much air in relation to fuel). The mixture is rushing by the igniter plug at high velocity. These difficult conditions are amplified at high altitudes.

The ignition system must bring the air/fuel mixture to a high temperature during the brief instant that it passes by the igniter plug.
Term
How does a modern turbine ignition work?
Definition
Capacitor-type Systems

Modern Gas Turbine Engines utilize High Energy Capacitor-type ignition systems.
The capacitor type ignition system provides a high voltage and exceptionally hot spark that covers a large gap.
Term
How do you increase the temp of the spark from the ignition system?
Definition
The temperature of a spark can be increased either by increasing the energy level (J) or shortening the duration (t).
Term
What formula relates temp of spark from the ignition and the system
Definition
*W=J/t*
Remember-
I=W/E
Term
Capacitor types in ignition systems
Definition
1. High-voltage - 5000v

2. Low-voltage - 1000v
Utilize a special "self-ionizing" igniter plug.
Term
Ignition plugs
Definition
Igniter Plugs must accommodate a very high current and are subject to rapid igniter-electrode erosion. This is not a major problem since igniters are only used for starting. However, this can lead to frequent igniter failure if the ignition system is left on any longer than necessary.
Term
Function of the starter system
Definition
The function of any starting system is to accelerate the engine to the point where the turbine is producing enough power to continue the engine's acceleration. This point is called the self-accelerating speed.
Term
Types of starter systems
Definition
-Electric Motor Starters
-Starter-Generators
-Pneumatic (air-turbine) Starters
Air-impingement Starter
-Gas Turbine Starters
-Hydraulic Starters
-Cartridge (solid-propellant) Starters
- Form of Pneumatic (15s)
Term
Can starters turn the engine?
Definition
NO!
- The starter turns the engine “backwards” via the
accessory drive gears to the turbine shaft. The starter is not
really turning the engine “backwards” - by backwards, I mean
that the accessory drive is turning the engine, instead of the
engine turning the accessory drive.
- The exception is the air impingement starter that directs air
directly onto the turbine blades.
Term
Starter-generators
Definition
Starter-Generators can function as either a starter or a generator
but, it can not do both simultaneously.
Term
Starter emergencies
Definition
-No Start
-Hot Start
-Hung Start
Starting problems may be caused by abnormal fuel flow, starter valve malfunction, low duct pressure - high density altitude, high tailwinds, or no ignition.
Term
Starter duty cycle / cold weather starting
Definition
•First attempt: 2mins on, 20sec off.
•Second and subsequent attempts: 2mins on, 3mins off.
Do not re-engage engine start switch until N2 is below 20%.
-During cold weather starts, oil pressure may temporarily exceed the green band or may not show any increase until oil temperature rises. No indication of oil pressure by the time idle RPM is achieved requires an immediate engine shutdown.
-At low ambient temperatures, a temporary high oil pressure above the green band may be tolerated.
Term
Aborted engine start criteria
Definition
•No N1 (before start lever is raised to idle).
•No oil pressure (by the time the engine is stable).
•No EGT (within 10 secs of start lever being raised to idle).
•No increase, or very slow increase, in N1 or N2 (after EGT indication).
•EGT rapidly approaching or exceeding 725˚C.
An abnormal start advisory does not by itself mean that you have to abort the engine start.
Term
Pilot job with starters
Definition
Follow all steps / checklists
Monitor systems to make sure everything is working properly
Term
What significance does turning on the rotating beacon have with ground crew?
Definition
Shows them you are about to start the engine
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