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Engineering Materials
Ch. 8
126
Engineering
Undergraduate 3
12/13/2015

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Cards

Term
In the UNS system of material designations, if an alloy designation starts with a “G”, it is a plain-carbon or low-alloy ___.
Definition
steel
Term
If an alloy form is produced by mechanical deformation, such as rolling, it is ___.
Definition
wrought
Term
The alloy treatment that provides the lowest-strength and highest-ductility alloys is the ___ condition.
Definition
recrystallized
Term
Quenching into a saltwater brine produces a ___ cooling rate than quenching into oil.
Definition
faster
Term
If the AA designation of an alloy begins with a “7”, the major alloy element is ___.
Definition
zinc
Term
If the AA designation of an alloy has three digits, it is a(n) ___ alloy.
Definition
cast
Term
True or False: Aluminum alloys such as 2024 and 7050 are recommended for welding.
Definition
False
Term
If an AA alloy’s numerical designation is followed by the letter “F”, this indicates that the alloy is as ___.
Definition
fabricated
Term
f an aluminum alloy’s numerical designation is followed by “H18”, it is strain-hardened to ___ hardness.
Definition
full
Term
If the AA numerical designation of an alloy is followed by “T7”, the alloy is solution heat-treated and artificially ___.
Definition
overaged
Term
The highest-strength aluminum alloys, such as 7075-T6, are strengthened by ___-hardening.
Definition
precipitation
Term
Aluminum alloys must be welded in an inert atmosphere because of the formation of aluminum ___ if welding is performed in air.
Definition
oxide
Term
Aluminum-lithium alloys were developed for aircraft applications because of their relatively high yield strength and low ___.
Definition
density
Term
Aluminum alloys are readily deformed into shape because they have the _____ crystal structure.
Definition
face-centered-cubic
Term
Cartridge brass can be extensively deformed into thin-walled sections because it does not ___-harden.
Definition
strain or work
Term
___ is the major alloy element in the highest-strength copper alloys.
Definition
Beryllium
Term
___ is an alloy of zinc and copper.
Definition
Brass
Term
Free ___ grades of copper have 1 to 6 weight percent lead.
Definition
machining
Term
In nickel-silver copper alloys, the major alloy elements are nickel and ___.
Definition
zinc
Term
If a copper alloy is in the (O) condition, it is ___.
Definition
annealed
Term
If a copper alloy is in the OS050 condition, it is annealed with a grain size of ___.
Definition
.050 mm
Term
Many of the mechanical applications of copper alloys are due to high thermal conductivity and excellent ___ resistance.
Definition
corrosion
Term
1020 steel contains ___ weight percent carbon.
Definition
0.20
Term
In 1020 steel, the only significant element other than iron and carbon is ___.
Definition
manganese
Term
The ability of a steel to be hardened to a specific depth is the ___.
Definition
hardenability
Term
A way to measure the hardenability is the ___ end quench test.
Definition
Jominy
Term
In general, as the yield strength of a given alloy increases, the ductility ___.
Definition
decreases
Term
In the UNS designation system, high-strength low-alloy steels start with the letter ___.
Definition
K
Term
In the ASTM designation system of HSLA steels, the letter grade A following the three digits in the designation system indicates that this alloy is of the ___ strength.
Definition
lowest
Term
An alloy in the UNS designation system starting with the letter T is a ___ steel.
Definition
tool
Term
The primary purpose of adding chromium to stainless steel is to improve the resistance to ___.
Definition
corrosion
Term
Austenitic stainless steel has the ___ crystal structure at room temperature.
Definition
face-centered-cubic
Term
True or False: Austenitic stainless steel is ferromagnetic
Definition
False
Term
In stainless steel, ___ is added to stabilize the austenitic phase.
Definition
nickel
Term
The LS designation of stainless steel used for medical implants indicates low ___.
Definition
sulfur
Term
The stainless steel 17-7PH is precipitation hardened with the intermetallic compound ___.
Definition
Ni3Al
Term
The main reason for use of stainless steel is resistance to ___.
Definition
corrosion
Term
If 15 wt % Cr is added to iron the oxide that forms on the surface of this alloy is ___ oxide.
Definition
chromium
Term
Austenitic stainless steel is ___ corrosion resistant than ferritic stainless steel.
Definition
more
Term
___ is the stainless steel used in beer kegs.
Definition
304
Term
If the AISI designation of a stainless steel begins with a 4, it has the ___ cubic crystal structure.
Definition
body-centered
Term
At the chemical composition of iron and 4.26 weight percent carbon and a temperature of 1153°C, there is a(n) ___ reaction.
Definition
eutectic
Term
Iron with 2 to 4.5 weight percent carbon is ___ iron.
Definition
cast
Term
If iron with 4.26 weight percent carbon is cooled to room temperature in a normal manner from the melting temperature, it is called ___ cast iron.
Definition
white
Term
In ductile cast iron, the carbon is in the form of ___ rather than as iron carbide.
Definition
graphite
Term
If a cast iron has the designation 60-40-18, the yield strength is equal to ___ psi.
Definition
60,000
Term
If a cast iron has the UNS designation F2XXXX it is ___ cast iron.
Definition
malleable
Term
Automobile engine blocks are made with ___ cast iron.
Definition
grey
Term
A magnesium alloy that begins with the letters “AK” has major alloy elements of aluminum and ___.
Definition
zirconium
Term
A magnesium alloy that has the designation “AZ31” has _ percent aluminum.
Definition
3
Term
Magnesium alloys have low ductility because of their ___ close-packed crystal structure.
Definition
hexagonal
Term
The low ductility and low melting temperature of magnesium alloys results in many parts being ___ into shape.
Definition
cast
Term
In nickel-based superalloys, aluminum and titanium are added to provide ___-hardening.
Definition
precipitation
Term
Aluminum and ___ are added to superalloys to provide corrosion and oxidation resistance.
Definition
chromium
Term
Superalloys that are dispersion-strengthened with an oxide must be produced by ___ metallurgy techniques.
Definition
powder
Term
The corrosion resistance of titanium alloys is due to the formation of a protective layer of titanium ___ on the surface.
Definition
dioxide
Term
At room temperature a crystal of pure titanium is ___ close-packed.
Definition
hexagonal
Term
The minimum temperature where titanium alloys are 100 % BCC is the β ___.
Definition
transus
Term
Adding BCC elements such as vanadium to titanium ___ the β-phase transus.
Definition
lowers
Term
There are four categories of titanium alloys: ___.
Definition
α, near-α, α + β, and β.
Term
CP titanium alloys are primarily solid solution strengthened by the addition of the element ___.
Definition
oxygen
Term
True or False: Single-phase alpha titanium alloys can be welded.
Definition
True
Term
Alpha titanium alloys with concentrations of aluminum greater than 5 percent can be precipitation-hardened with the precipitate ___.
Definition
Ti3Al
Term
In titanium alloys called “mill annealed,” the alloy is not ___, it is only annealed after deformation.
Definition
recrystallized
Term
The most corrosion-resistant titanium alloys are the ___ alloys.
Definition
α
Term
The highest-strength titanium alloys are the STA ___ alloys.
Definition
β
Term
The β alloys of titanium are precipitation-hardened by the precipitation of the ___ by heat-treating at a temperature well below the β-transus.
Definition
α phase
Term
The specific yield strength of the alloy Ti-6Al-4V in Table 8.12 is equal to ___ MPa.
Definition
187
Term
The specific elastic modulus of the magnesium alloy AZ31B is equal to ___ GPa.
Definition
25.4
Term
The only metal that does not oxidize is ___.
Definition
gold
Term
The noble metals are good electrical and ___ conductors.
Definition
thermal
Term
A common property of ___ metals is their high melting temperature.
Definition
refractory
Term
A primary application of ___ is as a cladding for nuclear fuel rods.
Definition
zirconium
Term
Galvanized steel is coated with the metal ___.
Definition
zinc
Term
The most widely used ceramic is silica in the form of ___.
Definition
glass
Term
The primary types of chemical bonding in ceramics are:
Definition
ionic and covalent.
Term
For a particular type of ceramic, the strength and elastic modulus both increase as the ___ increases.
Definition
alumina
Term
The ceramic that is used as a spark-plug insulator in gasoline engines is ___.
Definition
alumina
Term
One application of ___ is as an exhaust gas oxygen sensor.
Definition
zirconia
Term
The primary use for tungsten carbide is for ___.
Definition
cutting tools
Term
The most extensively utilized commodity thermoplastic polymer is ___.
Definition
PE
Term
PVC that is ___ has an increased elongation to failure relative to that of rigid PVC.
Definition
plasticized
Term
Polypropylene has ___ strength at elevated temperatures than PE does.
Definition
higher
Term
Polystyrene has a ___ strain to fracture at room temperature relative to that of most other thermoplastic polymers.
Definition
low
Term
ABS is a(n) ___ of PAN, BR, and PS.
Definition
copolymer
Term
High-impact polystyrene is a copolymer of polystyrene and ___ rubber.
Definition
butadiene or polybutadiene or Buna-S
Term
___ is the most widely used low-cost commodity plastic for engineering applications.
Definition
ABS
Term
Nylon derives some of its strength from dipole bonds, but this also leads to it ___ polar molecules such as water.
Definition
absorbing
Term
The structure of polycarbonate is ___. As a result, it is transparent, and this leads to applications such as safety-glass lenses.
Definition
amorphous
Term
A polymer that is made from wood or cotton is ___.
Definition
cellulose acetate
Term
PMMA is used as a substitute for ___ where fracture resistance is required.
Definition
glass
Term
PTFE has low ___ energy. This results in other materials not sticking to it, and applications in cookware.
Definition
surface
Term
The thermoplastic polymer with the highest melting point is ___.
Definition
PEEK
Term
If two benzene rings are linked by an oxygen atom it is an ___ linkage.
Definition
ether
Term
The main application of PEEK is as a(n) ___ material for carbon-fiber-reinforced composites in aircraft.
Definition
matrix
Term
An advantage of epoxy over thermoplastic polymers as the matrix in composite materials is that the epoxy resin and hardener are ___ when mixed and can be impregnated into the fabric of the composite material.
Definition
liquid
Term
The components of polyester are ___ toxic than epoxy.
Definition
less
Term
The most important property of elastomers is the high elastic ___.
Definition
strain
Term
Natural rubber is made from the polymer ___.
Definition
cis-polyisoprene
Term
Butadiene rubber has a very low tensile strength; therefore, it is primarily used as a(n) ___.
Definition
copolymer
Term
The mer of butyl rubber has no carbon-carbon double bonds; therefore, its molecules cannot be ___ with sulfur.
Definition
crosslinked
Term
Thermoset polyester (PET) is produced by cross-linking a(n) ___ form of PET.
Definition
unsaturated
Term
In a thermoplastic elastomer there are areas of ___ bonding that allow for large strains, and areas of strong bonding that anchor the LCMs together.
Definition
weak
Term
In silicones the backbone polymer is composed of alternating silicon atoms and ___ atoms.
Definition
oxygen
Term
Polyurethanes result from the reaction of a(n) ___ and an isocyanate.
Definition
polyol
Term
Which of the following is not a physical property of pure aluminum?
Definition
High specific yield strength
Term
Which of the following aluminum alloys is strain hardened and stabilized to full hardness?
Definition
5052-H38
Term
Which of the following aluminum alloys should you consider the primary candidate for a design where specific yield strength is the most critical design factor?
Definition
2090-T86
Term
Which of the following aluminum alloys is not suitable for welding?
Definition
7075-T6
Term
Which of the following copper alloys can be precipitation hardened to a relatively high yield strength?
Definition
Beryllium copper
Term
Which of the following steels is not quenched and tempered to increase the strength?
Definition
1010
Term
What is the weight percent carbon in 1020 steel?
Definition
0.2
Term
Which of the following steels has the highest hardenability?
Definition
4340
Term
Which of the following is not a property of an austenitic stainless steel?
Definition
Ferromagnetism
Term
If iron with 4.3 wt. % carbon is heated to 850°C for an extended period of time, what is the resulting form of cast iron?
Definition
Malleable
Term
What is the primary advantage of magnesium alloys?
Definition
Low density
Term
What is the microstructure of superalloys that are used for the highest temperature gas turbine blades?
Definition
Single crystals
Term
What is the base metal for superalloys that are used for the highest temperature applications?
Definition
Nickel
Term
Which of the following applications is not suitable for a titanium alloy?
Definition
a gas turbine part at 700°C (1292°F)
Term
Which of the following materials has the highest specific yield strength at room temperature?
Definition
Al-7075-T6
Term
Which of the following is not a suitable application for a noble metal?
Definition
Large parts in sea water, such as a ship hull
Term
Which of the following is not a property of refractory metals?
Definition
Good oxidation resistance at high temperature
Term
The best way to increase the tensile strength of a polycrystalline ceramic is to
Definition
Decrease porosity
Term
An architect wants to use glass in a highly tensile stressed critical application on the exterior of a building, and you are asked to select a suitable material. The best solution for this request is to:
Definition
Suggest a redesign with another material
Term
The design of a part that operates at room temperature requires a material that is of low density, corrosion resistant, and low cost. The stresses on the part are very low. Which of the following materials might be appropriate?
Definition
PE
Term
The design of a part that operates at temperatures up to 150°C (302°F) requires a material that is of low density and corrosion resistant. The stresses on the part are up to 50 MPa (7250psi), and it is required to be able to recycle the material. Which of the following materials might be appropriate?
Definition
PEEK
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