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Composite Materials Lecture 1
1st lessos
35
Engineering
Undergraduate 4
09/17/2011

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Term
What is a Polymer?
Definition
Large molecule comprised of repeating monomer (small atoms) units.
Term
Single Chain Polymer Conformation
Definition
Path of single macro molecule in solution "random walk"
Term
In tructure formation of polymers, what basic properties change?
Definition
Dissordered, non-crystalline - Highly oriented/partially crystalline.

Low strength-much higher strength

Isotropic-Anisotropic (same/not same properties regarless of direction
Term
Physical properties of Polymers depend on?
Definition
-MW and MW distribution
-Degree of crystallinity
-Crystallinte size, shape, defects, connetivity
-Arrangement of crystal and non crystal regions
Term
What does Polymer really mean?
Definition
molecular structure
Term
What does plastic mean in terms of composites?
Definition
material property: whether it is moldable (easy to form out of)
Term
What are natural polymers?
Definition
-Proteins: (wool, silk, hair, skin, human tissue
-Nucleic Acid: DNA, RNA
-Sugars: Cellulose, Chitin, Starch
-Isoterpene: natural rubber
Term
Synthetic polymers?
Definition
Hydrocarbon and silicon based: Polyesters, Polyethylene
Term
Condensation polymers vs addition polymers? What is the difference?
Definition
Condensation: two molecules form single molecule by loosing a small one

Addition polymers: moleules bond without loosing any molecules (byproducts)
Term
Step growth polymerization?
Definition
monomers-dimers/trimer/tetramers etc-long high mw polymers
Term
Chain Growth polymerization?
Definition
initiator (catalyst) reacts with monomers to add to a chain
Term
Molecular weight
Definition
Term
Type of Polymer topology?
Definition
Linear
Crosslinked
Branched (Hyper and Star Branched)
Term
Thermosplastic vs Thermosetting polymer?
Definition
Thermoplastic: Linear or branched, NOT crosslinked

Thermosetting: Heavily cross-linked producing 3d network
Term
Molecular Entanglement
Definition
Term
Homopolymers vs copolymers? Type of copolymers?
Definition
Homo: Single, repeating unit
Co: Alternating, block, random, graft
Term
What promotes crystallinity?
Definition
Structural regularity
Term
Why are polymers never totally crystalline?
Definition
They are long, are entangled, and have little mobility
Term
Crystallinity increases an decreases what?
Definition
increases: modulus and strength
decreases: extensibillity
Term
What are the two stages crystallinzation go through?
Definition
Nucleation: close packing of molecules to form cylindrical embryo until energy balances

Crystal Growth: linear growth
Term
What are the First order phase transitions?
Definition
Crystallization: Liquid to solid

Melting: solid to liquid
Term
What are the second order transitions?
Definition
Glass transition: polymer changes from glassy state to rubbery with temp increasing

-Crystal-crystal and B transitions
Term
What is Rheology?
Definition
Study of deformation and flow of matter
Term
What is special about polymers in both solid and liquid phase in terms of Rheology?
Definition
deformation properties are viscoelastic. Do not obey Newtonian viscocity or pure elastic behavior.
Term
What are experimental obesrvation of polymer materials?
Definition
-Stress relaxation
-Creep
Term
Describe glass transition
Definition
Polymer changes from glassy state to rubbery state as temperature increases
Term
Describe the processing of thermoset polymers (stages).
Definition
-Starts with "prepolymer".
-Flows into mold and corsslinking starts trhough heat/chem reactand/UV
-Stage A: Soluble
-Stage B: barely soluble
-Stage C: High;y crosslinked
Term
Describe process stages of thermoplastic polymers
Definition
Starts with solid matter that can be melted/remolded
-Can be heat softened, re-shaped, then cooled again
Term
What is the structure of thermoplastic polymer?
Definition
amorphous (random distribution)
Term
What are properties of Thermoplastics vs Thermosettings?
Definition
Thermoplastic: higher viscocity in melt phase, strength depend of mw, topology and process conditions, high toughness. Polyamides

Thermosettings: High strength/desinity depending on crosslinking, high resistance to temperature, low toughness. epoxy
Term
What is the general polymer processing steps?
Definition
Synthesis: chemically careating polymers in batch or reactor

Compounding: Addition to polymers (additives, primers)

Fomring/molding: engineering and shaping of product
Term
Polymer MW= ___?
Definition
DP*MWmonomer
Term
Why does Tensile strength increase with MW to assymptotic value?
Definition
Number of chain ends decrease
Term
what are Elastomers?
Definition
Have elastic deformation greater than 2X (200%)Lightly crossed thermosets/copolymer thermoplastics
Term
What is Mc and what happens here?
Definition
Critical molecular weight for polymer. Properties are poor below this. arround 600 atoms
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